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Flaps+Welder

 
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naumuk(at)alltel.net
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PostPosted: Sun May 28, 2006 8:31 am    Post subject: Flaps+Welder Reply with quote

All-
Before I go farther, I'd like to say that I'd appreciate the owner =
reviews on the HF welder and comments from builders of more than one kit =
as to how the Zenith plans stack up I originally requested.
Flaps? Bottom line is, you depend on them if that's the way you =
were trained. Before there were such things as flaps, there was a =
technique known as the slip. I was taught to never rely on anything =
electrically powered. Partial panel training- how about ZERO panel?! =
Example:
You've had an electrical fire and had to pop all the breakers. The =
cockpit is full of smoke, you're flying in fog, and the only instrument =
you can see is the whiskey compass. How do you survive?
Use the fluid level in the whiskey compass as an ad-hoc artificial =
horizon. Shut off the engine(s) and secure the gas feed(s). Drop the =
nose and slip the plane right into the ground. The plane will be a mess =
unless you break out, you might spend time in the hospital, but you'll =
live to tell the story. This is an example of what JJ taught me, because =
he had to do it himself flying an Air Force C-54. He also pulled a Bob =
Hoover, taxiing up to within 200 ft of the main hangar after losing half =
a prop at the hub on a C-172 at 6000', then dead sticking it 13 miles to =
a field 1400' MSL.=20
JJ quit logging his time after he went over 40K hours. His wife =
recently died (She was also an instructor who taught me how to land a =
C-150 in a 35kt crosswind- we survived, but she was a nervous wreck) and =
I haven't seen him since last year, when we spent 2 hrs doing every =
maneuver legal in the same C-172 that lost the prop.
For me, flying is more people than hardware. I hope you all can =
experience the feeling you get when someone in the right seat grabs the =
stick/yoke and you KNOW he/she's the boss.
Bill


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p.mulwitz(at)worldnet.att
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PostPosted: Sun May 28, 2006 9:30 am    Post subject: Flaps+Welder Reply with quote

Bill,

I built a MiniMax a couple of decades ago. I found the plans
flawless for that design.

My experience with last year's version of the XL prints is something
different. I have noticed many small inconsistencies and some just
plain errors in the drawings from Mexico, MO. I feel the
instructions are even worse. They often are off by several years
from the actual design in the prints. Furthermore, the instructions
are not well thought out. I have found the order of operations and
the methods of getting the parts properly installed leave a lot to be desired.

The worst example I have encountered caused me to destroy my first
wing. It calls for aligning the nose skin using the reference line
on the nose ribs. Unfortunately, only scratch builders have this
line available to them since it is a line on the forming block for
the nose ribs. The kit supplied parts do not have this line. I
tried to estimate where it belonged and made a 1/2 inch mistake that
cost me my wing spar. The mistake was mine, but the instructions
were involved in getting there.

All that said, there are some very positive things to say about the
XL kit too. All the parts are labeled with the drawing number and
some dimensions. That is a vast improvement over the MiniMax kit
where nothing was labeled and I needed to figure out which part was
which in the large pile of pieces. Also, the Zodiac design is much
better than the MiniMax (IMHO) and the sales documentation did a much
better job of describing the plane sufficiently to make a good
purchase choice. I stopped building the MiniMax after it was on its
wheels when I discovered my shoulders didn't fit in the
cockpit. After a year of building on the XL and a demo flight I am
still convinced it was the perfect choice of a design for me to build.

One last note on the XL drawings - I suspect what has happened is the
"Designer" has changed since Chris Heintz retired. The drawing pages
just show his name in the information block, but I am quite sure he
has not been doing the day to day changes for the last few
years. This explains (at least for me) both the inconsistencies in
the drawings and some of the parts that seem to be designed with a
completely different philosophy from the rest of the plane. An
example of the last notion is the flat outboard elevator trim tab
shown on my original prints which has since been changed to one with
the inset triangular shape consistent with the rest of the plane.

I am still willing to recommend the XL kit to anyone interested in
the same things as me when selecting a kit. These include: All
metal construction; Light Sport Aircraft qualification with maximum
performance allowed; significant design longevity indicating a safe
flying history; and reasonably good looking lines (unlike the Sonex
which I think is ugly). While the documentation package doesn't live
up to my fondest wishes, the difficulties that arise from the
shortcomings are not severe. I don't think any of them add up to
safety problems with the finished plane.

Paul
XL wings
do not archive
At 09:29 AM 5/28/2006, you wrote:
Quote:
Before I go farther, I'd like to say that I'd appreciate the owner =
reviews on the HF welder and comments from builders of more than one kit =
as to how the Zenith plans stack up I originally requested.

-


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