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Cessna Alternator OV protection

 
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nuckolls.bob(at)aeroelect
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PostPosted: Sat May 12, 2012 4:35 pm    Post subject: Cessna Alternator OV protection Reply with quote

At 01:31 PM 5/12/2012, you wrote:


>On 5/12/2012 7:36 AM, Robert L. Nuckolls, III wrote:
>Ov protection has been a staple feature
>of alternator systems on TC aircraft for
>over 40 years and continues to this day.
Pretty close to precisely forty years for Cessna singles... added in
the '72 model year.

That sounds right. I was in the right seat of Ken Razak's
station wagon and he was driving us toward Hornbeak
TN for field tests on a truck accident that occurred
just west of there. I was sketching various options
for the lowest parts-count ov trip circuit to go between
the field control switch and the regulator's field relay.

I had joined Ken full time several years earlier
in '69 but still had a lot of conversation with the guys
at the Cessna Pawnee Street Plant (SE models).

Somewhere in southern Missouri I settled on the
circuit at:

http://tinyurl.com/7g7mn6l

When we got back to the shop several days later,
I brassboarded the circuit and tested it in a
cardboard box "environmental chamber" using
dry ice and/or a 100W lightbulb to get the
temperatures I wanted. Satisfied with the stability,
I took the circuit out to Cessna. The head electron-
herder (who shall remain nameless) decided that it
"wasn't what he was looking for." But a few months
later, Hopkins Mfg in Emporia began supplying the
"three-fuse firecracker" to the Pawnee Plant aircraft.

That was the first . . . and last outside
work I did for Cessna S.E. plant. Beech turned out
to be a whole lot nicer to work with!

That field trip was something of a milestone. This
was the first time we built some speed distance
measurement equipment synchronized to a pair of
DIY motor drive cameras to record truck dynamics
driving over the same course as the accident.

S/D data was radioed from the truck to a receiver
in the back of the station wagon. The radios were
salvaged from a 2 meter repeater project. The
cameras were 35mm Leicas that had nice cylindrical
film wind knobs I could drive with rubber band belts.
Data was displayed on nixie tubes and photographed.

http://tinyurl.com/7252gx6

http://tinyurl.com/84cxusk

Even built my own photo-detectors to count the
slots in the S/D wheel.

An the head cheese electron-herder probably never
did come to understand why I left Cessna!
Bob . . .


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