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Attaching "uninsulated ring terminals" to 4 awg wire...

 
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nuckolls.bob(at)aeroelect
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PostPosted: Sat Aug 11, 2012 4:26 am    Post subject: Attaching "uninsulated ring terminals" to 4 awg wire... Reply with quote

At 09:30 PM 8/10/2012, you wrote:
Quote:


I'm using the "uninsulated ring terminals" for 4 awg wire from the
contractors to my bus and alternator. Are the terminals sold by B&C
meant to be crimped or soldered? If crimped where can I get a
crimper big enough to handle 4 awg. B&C only sells ones that handle
up to 10 awg wire.

Thanks,
Michael-

Crimp tools for the larger terminals are
pretty pricey. Further, most airplanes will
need only a handful of large terminals. Consider
soldering un-insulated terminals and dressing
out with heat shrink. See:

http://tinyurl.com/9pbvky8

Bob . . .


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nuckolls.bob(at)aeroelect
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PostPosted: Sat Aug 11, 2012 4:30 am    Post subject: Attaching "uninsulated ring terminals" to 4 awg wire... Reply with quote

At 06:05 AM 8/11/2012, you wrote:
Quote:


I've got one of those wack-types that I'd like to get rid of. I
wasn't happy with the results, but perhaps someone else coudl do
better. I anyone is in the market for one, send me a note.

The problem with beat-n-bash crimpers is lack
of verification for having achieved a gas-tight
joint.

See:

http://tinyurl.com/8vk6sxc

http://tinyurl.com/93yweyd

Without vetting the marriage of wire-to-terminal-to-tool,
the easiest way to maximize copper in the wire grip is
to stuff wire-wedges into the matrix and then fill all
voids with free-flow of an electronic grade 63/37 solder.
Works good, lasts a long time.

Bob . . .


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