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Grounding blocks

 
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james(at)etravel.org
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PostPosted: Mon Oct 01, 2012 6:38 am    Post subject: Grounding blocks Reply with quote

I suppose that brass is a good all-rounder -- easy to solder, mechanically robust, reasonable conductor, fairly inexpensive -- whereas the others have their trade-offs, e.g. gold & silver being expensive, aluminium being difficult to join, copper being soft and work-hardening etc. 

Just a guess, but brass seems like a great compromise.

On 1 October 2012 15:21, Eric Marenyi <marenyi(at)gmail.com (marenyi(at)gmail.com)> wrote:
[quote]--> AeroElectric-List message posted by: Eric Marenyi <marenyi(at)gmail.com (marenyi(at)gmail.com)>

I am curious as to what a home made grounding block should be made of.
I realize that B and C makes theirs out of brass but I wonder why when
it seems there are other more easily obtained metals with better
conductivity, according to the charts on this site:

http://metaldetectingworld.com/conductive_order_metals.shtml

I have seen grounding blocks made of aluminum, copper, brass, etc.
What is the benefit of one over the other?

--
Eric M.

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nuckolls.bob(at)aeroelect
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PostPosted: Mon Oct 01, 2012 7:34 am    Post subject: Grounding blocks Reply with quote

At 09:38 AM 10/1/2012, you wrote:
Quote:
I suppose that brass is a good all-rounder --
easy to solder, mechanically robust, reasonable
conductor, fairly inexpensive -- whereas the
others have their trade-offs, e.g. gold & silver
being expensive, aluminium being difficult to
join, copper being soft and work-hardening etc.Â

Just a guess, but brass seems like a great compromise.

. . . correct . . . and further re-enforced by
availability of parts/materials for fabrication.
Don't know where one might get fast-on tabs fabricated
from a "better" material.

Yes, materials in the grounding tab ADDS to total
loop resistance. But so to do the terminals, crimp joints,
bolted joints, wire, plating on the wire, pin-to-pin
interface, etc. etc.

Research the "galloping ammeter" phenomenon common to
older airplanes and discussed here on the list at
length. Some owners of nice old 172's complained that
a costly new master switch fixed the problem for only
a short time.

This is because the SUM TOTAL of all resistances in the
regulator sense wiring between bus and regulator has increased
over time. Replacing the switch dropped total loop resistance
below the stability threshold . . . but steadily increasing resistance
in the new switch or (more likely) other components drove
the resistance up past the stability threshold. I've
advised owner/operators to replace/renew ALL joints and components
in that pathway to achieve the same resistance as delivered
from the factory. Only then can one expect the repair to last
as long as the as-new condition.

The design goal is two-fold (1) keep total loop resistance
so low as to be insignificant to system performance and
(2) make sure is STAYS low by the fabrication of gas-tight
or other fabrication techniques that keep moisture laden with
corrosives out of the joints. Meeting these two goals with
skill goes toward a more pleasurable, low cost-of-ownership
experience with your airplane.
Bob . . .


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email(at)jaredyates.com
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PostPosted: Mon Oct 01, 2012 8:00 am    Post subject: Grounding blocks Reply with quote

Does it help that brass is relatively soft and allows for some
deformation at the point of contact with a fast-on? It seems like I
remember reading that this was part of the gas-tight equation. I used
the $1 terminal strips from Stein combined with a small piece of brass
stock from the local hobby shop to make mine, so brass was very
available. Are those sources available to you Eric, or are you
somewhere far away?

On Mon, Oct 1, 2012 at 11:33 AM, Robert L. Nuckolls, III
<nuckolls.bob(at)aeroelectric.com> wrote:
Quote:

<nuckolls.bob(at)aeroelectric.com>

At 09:38 AM 10/1/2012, you wrote:
>
> I suppose that brass is a good all-rounder -- easy to solder, mechanically
> robust, reasonable conductor, fairly inexpensive -- whereas the others have
> their trade-offs, e.g. gold & silver being expensive, aluminium being
> difficult to join, copper being soft and work-hardening etc.Ä€
>
> Just a guess, but brass seems like a great compromise.
. . . correct . . . and further re-enforced by
availability of parts/materials for fabrication.
Don't know where one might get fast-on tabs fabricated
from a "better" material.

Yes, materials in the grounding tab ADDS to total
loop resistance. But so to do the terminals, crimp joints,
bolted joints, wire, plating on the wire, pin-to-pin
interface, etc. etc.

Research the "galloping ammeter" phenomenon common to
older airplanes and discussed here on the list at
length. Some owners of nice old 172's complained that
a costly new master switch fixed the problem for only
a short time.

This is because the SUM TOTAL of all resistances in the
regulator sense wiring between bus and regulator has increased
over time. Replacing the switch dropped total loop resistance
below the stability threshold . . . but steadily increasing resistance
in the new switch or (more likely) other components drove
the resistance up past the stability threshold. I've
advised owner/operators to replace/renew ALL joints and components
in that pathway to achieve the same resistance as delivered
from the factory. Only then can one expect the repair to last
as long as the as-new condition.

The design goal is two-fold (1) keep total loop resistance
so low as to be insignificant to system performance and
(2) make sure is STAYS low by the fabrication of gas-tight
or other fabrication techniques that keep moisture laden with
corrosives out of the joints. Meeting these two goals with
skill goes toward a more pleasurable, low cost-of-ownership
experience with your airplane.
Bob . . .



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