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What alternator size

 
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fvalarm(at)rapidnet.net
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PostPosted: Mon Oct 15, 2012 1:44 pm    Post subject: What alternator size Reply with quote

How to choose the correct alt size?

If my theoretical max sustained current draw on the airplane is 35-40 amps,
will a 40 amp B and C alternator be sufficient? In other words, is there
room to spare or is 40 amps the maximum? And is this at max engine RPM or
cruise or does it matter?

The majoring of the electrical requirements are for things rarely used such
as pitot heat, strobes, lights etc. Is it acceptable to use the SD-8 backup
alternator to provide the remaining amps when all those loads are required?

I assume that there needs to be head room so that the battery can re-charge
after a high load event, but I don't know how much this will add to the
total load.

I really don't want a 60 amp alternator if a 40 will suffice without any
significant downsides as the weight savings is significant.

Bevan


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nuckolls.bob(at)aeroelect
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PostPosted: Mon Oct 15, 2012 3:02 pm    Post subject: What alternator size Reply with quote

At 04:43 PM 10/15/2012, you wrote:
Quote:

How to choose the correct alt size?

If my theoretical max sustained current draw on the airplane is 35-40 amps,
will a 40 amp B and C alternator be sufficient? In other words, is there
room to spare or is 40 amps the maximum? And is this at max engine RPM or
cruise or does it matter?

The majoring of the electrical requirements are for things rarely used such
as pitot heat, strobes, lights etc. Is it acceptable to use the SD-8 backup
alternator to provide the remaining amps when all those loads are required?

I assume that there needs to be head room so that the battery can re-charge
after a high load event, but I don't know how much this will add to the
total load.

I really don't want a 60 amp alternator if a 40 will suffice without any
significant downsides as the weight savings is significant.

Have you done a load analysis? 15 years ago I did one for
an RV that came up 27 amps worst case (pitot heater on).
For most of us, the current draw for the various electro-whizzies
is going down . . . not up.

Check out the files at

http://tinyurl.com/9rt6ymn

where you'll find some spread-sheet examples of load analysis
conducted by members of the list. You can go the pure
manual route using a pencil and this form

http://tinyurl.com/7jqypwj

Fill this out for EACH bus (main, e-bus, battery bus)
and fill in CONTINUOUS draw currents for each
electro-whizzy used during a particular phase of
flight. You don't every run everything all the time.

The rule of thumb is to have 25% of an alternator
capacity in reserve for battery charging. So see
if you can fly your airplane on 30A or less . . . I'm
betting you can . . . much less.
Bob . . .


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fvalarm(at)rapidnet.net
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PostPosted: Mon Oct 15, 2012 11:25 pm    Post subject: What alternator size Reply with quote

Thanks Bob,

Yes I have done a load analysis (on paper) for cruise flight. I suppose I
was including a few things that I shouldn't have such as fuel boost pump and
P-mag current since those would be zero under normal cruise conditions.

Also, I am finding a discrepancy between published numbers from various
sources.

Maybe I will just measure each of the (larger draw) items directly and
record the actual values. Shouldn't be too difficult.

Thanks for the spreadsheet link.

Bevan

--


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nuckolls.bob(at)aeroelect
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PostPosted: Tue Oct 16, 2012 5:54 am    Post subject: What alternator size Reply with quote

Quote:

Maybe I will just measure each of the (larger draw) items directly and
record the actual values. Shouldn't be too difficult.

Thanks for the spreadsheet link.


Do your thinking 'out loud' here on the List.
Inquiring minds want to know!

Bob . . .


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james(at)etravel.org
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PostPosted: Tue Oct 16, 2012 10:41 am    Post subject: What alternator size Reply with quote

Yes, and the thing is, the battery reserve is there for the once-in-a-while time when you really do need everything on.  Even a small battery will give you for many hours those couple of amps extra that you might need.

James
On 16 October 2012 08:24, B Tomm <fvalarm(at)rapidnet.net (fvalarm(at)rapidnet.net)> wrote:
[quote] --> AeroElectric-List message posted by: "B Tomm" <fvalarm(at)rapidnet.net (fvalarm(at)rapidnet.net)>


Thanks Bob,

Yes I have done a load analysis (on paper) for cruise flight.  I suppose I
was including a few things that I shouldn't have such as fuel boost pump and
P-mag current since those would be zero under normal cruise conditions.

Also, I am finding a discrepancy between published numbers from various
sources.

Maybe I will just measure each of the (larger draw) items directly and
record the actual values.  Shouldn't be too difficult.

Thanks for the spreadsheet link.

Bevan

--


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dave.saylor.aircrafters(a
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PostPosted: Tue Oct 16, 2012 11:14 am    Post subject: What alternator size Reply with quote

We had a customer who "kind of" knew his alternator wouldn't support his entire load.  He flew a few hours at night with "everything on", then in the pattern at his destination, put the flaps down, which drew enough to open the master relay.  His battery-backed-up EFIS and GPS went into 30-second countdown-to-shutoff mode, which he overlooked while trying to figure out why everything else had gone dark, and he found himself with everything dark on short final.

He has bigger alternator now.
Dave Saylor
831-750-0284 CL


On Tue, Oct 16, 2012 at 11:40 AM, James Kilford <james(at)etravel.org (james(at)etravel.org)> wrote:
[quote] Yes, and the thing is, the battery reserve is there for the once-in-a-while time when you really do need everything on.  Even a small battery will give you for many hours those couple of amps extra that you might need.

James
On 16 October 2012 08:24, B Tomm <fvalarm(at)rapidnet.net (fvalarm(at)rapidnet.net)> wrote:
[quote] --> AeroElectric-List message posted by: "B Tomm" <fvalarm(at)rapidnet.net (fvalarm(at)rapidnet.net)>


Thanks Bob,

Yes I have done a load analysis (on paper) for cruise flight.  I suppose I
was including a few things that I shouldn't have such as fuel boost pump and
P-mag current since those would be zero under normal cruise conditions.

Also, I am finding a discrepancy between published numbers from various
sources.

Maybe I will just measure each of the (larger draw) items directly and
record the actual values.  Shouldn't be too difficult.

Thanks for the spreadsheet link.

Bevan

--


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james(at)etravel.org
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PostPosted: Tue Oct 16, 2012 11:48 am    Post subject: What alternator size Reply with quote

The load analysis spreadsheet is our friend!
On 16 October 2012 20:11, Dave Saylor <dave.saylor.aircrafters(at)gmail.com (dave.saylor.aircrafters(at)gmail.com)> wrote:
[quote]We had a customer who "kind of" knew his alternator wouldn't support his entire load.  He flew a few hours at night with "everything on", then in the pattern at his destination, put the flaps down, which drew enough to open the master relay.  His battery-backed-up EFIS and GPS went into 30-second countdown-to-shutoff mode, which he overlooked while trying to figure out why everything else had gone dark, and he found himself with everything dark on short final.

He has bigger alternator now.
Dave Saylor
[url=tel:831-750-0284]831-750-0284[/url] CL


On Tue, Oct 16, 2012 at 11:40 AM, James Kilford <james(at)etravel.org (james(at)etravel.org)> wrote:


[quote] Yes, and the thing is, the battery reserve is there for the once-in-a-while time when you really do need everything on.  Even a small battery will give you for many hours those couple of amps extra that you might need.

James


On 16 October 2012 08:24, B Tomm <fvalarm(at)rapidnet.net (fvalarm(at)rapidnet.net)> wrote:


[quote] --> AeroElectric-List message posted by: "B Tomm" <fvalarm(at)rapidnet.net (fvalarm(at)rapidnet.net)>


Thanks Bob,

Yes I have done a load analysis (on paper) for cruise flight.  I suppose I
was including a few things that I shouldn't have such as fuel boost pump and
P-mag current since those would be zero under normal cruise conditions.

Also, I am finding a discrepancy between published numbers from various
sources.

Maybe I will just measure each of the (larger draw) items directly and
record the actual values.  Shouldn't be too difficult.

Thanks for the spreadsheet link.

Bevan

--


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nuckolls.bob(at)aeroelect
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PostPosted: Tue Oct 16, 2012 11:52 am    Post subject: What alternator size Reply with quote

At 02:11 PM 10/16/2012, you wrote:
Quote:
We had a customer who "kind of" knew his
alternator wouldn't support his entire
load. He flew a few hours at night with
"everything on", then in the pattern at his
destination, put the flaps down, which drew
enough to open the master relay. His
battery-backed-up EFIS and GPS went into
30-second countdown-to-shutoff mode, which he
overlooked while trying to figure out why
everything else had gone dark, and he found
himself with everything dark on short final.

He has bigger alternator now.


Yeah . . . BUT . . . why didn't he have a low volts
warning light? If the light is OUT, the battery is
NOT being discharged.
Bob . . .


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