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Cold Wx Ops and Oil temps

 
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jchang10



Joined: 05 Jul 2006
Posts: 227

PostPosted: Mon Jan 14, 2013 11:22 am    Post subject: Cold Wx Ops and Oil temps Reply with quote

https://lh6.googleusercontent.com/-NbEa6c8c35s/UPRK4Cj9qsI/AAAAAAAAFFM/ZrZKkxB2UJc/s972/screenshot-20130112-190652-787.bmp

I noticed on my last couple of flights with the colder winter temps,
that my oil temp is riding on the lowest range around 160 to 165F in
cruise. I normally target 180F, and in the summer oil temp can get up to
210F on the hottest days. The above link shows a sample screenshot with
OAT at 17F. I am trying to figure out some ways to increase the oil temp
going forward.

I already have the oil cooler butterfly valve mounted on the back of the
baffle. I have mine fully closed during the entire flight. When
initially installed, fully closed meant about 90% closed. I thought the
10% open would serve as a safety buffer in case of a failed cable.
However, i changed it so it is now about 98% closed. However, the oil
temp still hasn't risen.

Thus, i am wondering what my next best step is. At first i thought that
the vernatherm blocked all oil flow to the cooler when cold, but
according to some searching, i read that oil is always flowing thru the
oil cooler. The vernatherm controls how much oil bypasses the cooler in
parallel. If this is correct, then i guess it is worth it to get the oil
cooler door to 100% closed?

It just seems more like my stock Lycoming vernatherm is adjusted too low
for temps. Anybody replace their vernatherm for warmer temps?

Also, how do you guys in colder climates deal with these issues?

Thanks!
Jae

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PostPosted: Mon Jan 14, 2013 11:35 am    Post subject: Cold Wx Ops and Oil temps Reply with quote

Sorry, I am not much help. I use the butterfly (100%) and don't have a
problem getting it up to 180 on a 17 degree day. When I am running normal,
my oil temp will go between 202 and 196. I am assuming that is when the
vernatherm is cutting in and out. But don't really know for sure.

Rene' Felker
N423CF
801-721-6080

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Tim Olson



Joined: 25 Jan 2007
Posts: 2872

PostPosted: Mon Jan 14, 2013 11:36 am    Post subject: Cold Wx Ops and Oil temps Reply with quote

You may want to check the Vernatherm...I flew a week ago at
between 10F and 20F max, and with the valve fully closed
I was able to hit 210 or so.

Tim
On 1/14/2013 1:21 PM, Jae Chang wrote:
Quote:


https://lh6.googleusercontent.com/-NbEa6c8c35s/UPRK4Cj9qsI/AAAAAAAAFFM/ZrZKkxB2UJc/s972/screenshot-20130112-190652-787.bmp
I noticed on my last couple of flights with the colder winter temps,
that my oil temp is riding on the lowest range around 160 to 165F in
cruise. I normally target 180F, and in the summer oil temp can get up to
210F on the hottest days. The above link shows a sample screenshot with
OAT at 17F. I am trying to figure out some ways to increase the oil temp
going forward.

I already have the oil cooler butterfly valve mounted on the back of the
baffle. I have mine fully closed during the entire flight. When
initially installed, fully closed meant about 90% closed. I thought the
10% open would serve as a safety buffer in case of a failed cable.
However, i changed it so it is now about 98% closed. However, the oil
temp still hasn't risen.

Thus, i am wondering what my next best step is. At first i thought that
the vernatherm blocked all oil flow to the cooler when cold, but
according to some searching, i read that oil is always flowing thru the
oil cooler. The vernatherm controls how much oil bypasses the cooler in
parallel. If this is correct, then i guess it is worth it to get the oil
cooler door to 100% closed?

It just seems more like my stock Lycoming vernatherm is adjusted too low
for temps. Anybody replace their vernatherm for warmer temps?

Also, how do you guys in colder climates deal with these issues?

Thanks!
Jae



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jchang10



Joined: 05 Jul 2006
Posts: 227

PostPosted: Mon Jan 14, 2013 12:04 pm    Post subject: Cold Wx Ops and Oil temps Reply with quote

Hmm, my temps are way off then. Thanks for the datapoints!

Jae

On 1/14/2013 11:36 AM, Tim Olson wrote:
Quote:


You may want to check the Vernatherm...I flew a week ago at
between 10F and 20F max, and with the valve fully closed
I was able to hit 210 or so.

Tim



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partner14



Joined: 12 Jan 2008
Posts: 540
Location: Granbury Texas

PostPosted: Mon Jan 14, 2013 12:05 pm    Post subject: Cold Wx Ops and Oil temps Reply with quote

Jae, although that temp is on the low side, because of where the temp is measured, you may still be hot enough to burn off the condensation... and that's all that's necessary.
I also have a personally built butterfly valve, and can adjust it accordingly, and still can manage to get the temps in the 180's in the winter.
Might try to block some of the exit area of the oil cooler????

--- On Mon, 1/14/13, Jae Chang <jc-matronics_rv10(at)jline.com> wrote:
Quote:

From: Jae Chang <jc-matronics_rv10(at)jline.com>
Subject: Cold Wx Ops and Oil temps
To: rv10-list(at)matronics.com
Date: Monday, January 14, 2013, 11:21 AM

--> RV10-List message posted by: Jae Chang <[url=/mc/compose?to=jc-matronics_rv10(at)jline.com]jc-matronics_rv10(at)jline.com[/url]>

https://lh6.googleusercontent.com/-NbEa6c8c35s/UPRK4Cj9qsI/AAAAAAAAFFM/ZrZKkxB2UJc/s972/screenshot-20130112-190652-787.bmp

I noticed on my last couple of flights with the colder winter temps, that my oil temp is riding on the lowest range around 160 to 165F in cruise. I normally target 180F, and in the summer oil temp can get up to 210F on the hottest days. The above link shows a sample screenshot with OAT at 17F. I am trying to figure out some ways to increase the oil temp going forward.

I already have the oil cooler butterfly valve mounted on the back of the baffle. I have mine fully closed during the entire flight. When initially installed, fully closed meant about 90% closed. I thought the 10% open would serve as a safety buffer in case of a failed cable. However, i changed it so it is now about 98% closed. However, the oil temp still hasn't risen.

Thus, i am wondering what my next best step is. At first i thought that the vernatherm blocked all oil flow to the cooler when cold, but according to some searching, i read that oil is always flowing thru the oil cooler. The vernatherm controls how much oil bypasses the cooler in parallel. If this is correct, then i guess it is worth it to get the oil cooler door to 100% closed?

It just seems more like my stock Lycoming vernatherm is adjusted too low for temps. Anybody replace their vernatherm for warmer temps?

Also, how do you guys in colder climates deal with these issues?

Thanks!
Jae

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PostPosted: Mon Jan 14, 2013 12:10 pm    Post subject: Cold Wx Ops and Oil temps Reply with quote

Checking the Vernatherm is easy. Remove the Vernatherm and paint the
cone all black with a Sharpie. Go fly. Remove the Vernatherm again and
check for a silver ring on the cone .... caused by the cone closing up
the hole in the accessory case. No ring? Get a new Vernatherm.
Linn

On 1/14/2013 2:36 PM, Tim Olson wrote:
Quote:


You may want to check the Vernatherm...I flew a week ago at
between 10F and 20F max, and with the valve fully closed
I was able to hit 210 or so.

Tim
On 1/14/2013 1:21 PM, Jae Chang wrote:
>
>
> https://lh6.googleusercontent.com/-NbEa6c8c35s/UPRK4Cj9qsI/AAAAAAAAFFM/ZrZKkxB2UJc/s972/screenshot-20130112-190652-787.bmp
>
> I noticed on my last couple of flights with the colder winter temps,
> that my oil temp is riding on the lowest range around 160 to 165F in
> cruise. I normally target 180F, and in the summer oil temp can get up to
> 210F on the hottest days. The above link shows a sample screenshot with
> OAT at 17F. I am trying to figure out some ways to increase the oil temp
> going forward.
>
> I already have the oil cooler butterfly valve mounted on the back of the
> baffle. I have mine fully closed during the entire flight. When
> initially installed, fully closed meant about 90% closed. I thought the
> 10% open would serve as a safety buffer in case of a failed cable.
> However, i changed it so it is now about 98% closed. However, the oil
> temp still hasn't risen.
>
> Thus, i am wondering what my next best step is. At first i thought that
> the vernatherm blocked all oil flow to the cooler when cold, but
> according to some searching, i read that oil is always flowing thru the
> oil cooler. The vernatherm controls how much oil bypasses the cooler in
> parallel. If this is correct, then i guess it is worth it to get the oil
> cooler door to 100% closed?
>
> It just seems more like my stock Lycoming vernatherm is adjusted too low
> for temps. Anybody replace their vernatherm for warmer temps?
>
> Also, how do you guys in colder climates deal with these issues?
>
> Thanks!
> Jae
>

-----
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PostPosted: Mon Jan 14, 2013 12:12 pm    Post subject: Cold Wx Ops and Oil temps Reply with quote

Might it be a measurement error?
Linn

On 1/14/2013 3:04 PM, Jae Chang wrote:
Quote:


Hmm, my temps are way off then. Thanks for the datapoints!

Jae

On 1/14/2013 11:36 AM, Tim Olson wrote:
>
>
> You may want to check the Vernatherm...I flew a week ago at
> between 10F and 20F max, and with the valve fully closed
> I was able to hit 210 or so.
>
> Tim
>


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jchang10



Joined: 05 Jul 2006
Posts: 227

PostPosted: Mon Jan 14, 2013 2:37 pm    Post subject: Cold Wx Ops and Oil temps Reply with quote

Thanks Don and Linn for all the suggestions.

On 1/14/2013 12:09 PM, Linn wrote:
Quote:
Checking the Vernatherm is easy. Remove the Vernatherm and paint the
cone all black with a Sharpie. Go fly. Remove the Vernatherm again
and check for a silver ring on the cone .... caused by the cone
closing up the hole in the accessory case. No ring? Get a new
Vernatherm.
Linn

Linn, i think i am having the opposite problem, though. No ring in my
case would be good, as it would mean higher oil temps.

I am just going by what ive read so far on these links. DanH has some
great posts explaining vernatherms and oil pathways, etc.
http://www.vansairforce.com/community/showpost.php?p=536959&postcount=12
http://www.vansairforce.com/community/showthread.php?t=45548

Also, from what ive read, it seems Vernatherms rarely fail, and if they
do fail, they usually fail with oil temps too high.

Also, I realize i should clarify my question a bit more. I can
definitely hit higher oil temps at lower altitudes or takeoff with
enough power and thus heat.

On this particular flight, i climbed to 10,500 to 11,500 where power is
down around 60% 20"x2300 rpm. I can see this sort of trend all level at
11,500 ft:
at 30mins OT is 172
at 42mins OT is 170
at 43mins OT is 169
at 54mins OT is 165

all CHTs constant between 260F to 302F. Then i had a long 30 min descent
where OT went down to 154F.

Thus, one question i have is whether there is enough power or heat being
generated by the engine at these higher altitudes and low OATs to even
sustain higher oil temperatures? Maybe a higher RPM setting or higher
fuel flows would help raise temperatures? During the summer, i normally
run LOP, but i did add fuel flow to a peak EGT setting to see if that
made any difference. Not sure i noticed much of any.

Jae

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Jim Berry



Joined: 10 Jan 2006
Posts: 237
Location: Denver

PostPosted: Mon Jan 14, 2013 3:34 pm    Post subject: Re: Cold Wx Ops and Oil temps Reply with quote

Jae,

I flew 2 hours last week on a day at 20-25*F OAT. Mostly shooting approaches, so MAP was 12 - 17" much of the time. Oil temps were 180* plus/minus 5*. I would check your oil temp probe before getting into the vernatherm.

Jim Berry
N15JB


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Strasnuts



Joined: 10 Feb 2009
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PostPosted: Mon Jan 14, 2013 7:02 pm    Post subject: Cold Wx Ops and Oil temps Reply with quote

I'm surprised you get 210 in the summer and can't get it above 165 in the
winter with the butterfly valve. I have the valve too and also hit around
210 on hot summer days in climb out. In the winter mine is around 165 if I
don't use the valve. If I close it it will come up fast and must be
partially opened to maintain around 185. It is very quick to respond to
inputs on the valve.

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aerosport1



Joined: 07 Nov 2007
Posts: 231

PostPosted: Mon Jan 14, 2013 7:41 pm    Post subject: Cold Wx Ops and Oil temps Reply with quote

Ditto Sean. I have had my valve on for 3 years and same results as Sean just posted.
It works really good.

Geoff Combs
N829GW

Sent from my iPad

On Jan 14, 2013, at 10:01 PM, "Seano" <sean(at)braunandco.com> wrote:

[quote]

I'm surprised you get 210 in the summer and can't get it above 165 in the winter with the butterfly valve. I have the valve too and also hit around 210 on hot summer days in climb out. In the winter mine is around 165 if I don't use the valve. If I close it it will come up fast and must be partially opened to maintain around 185. It is very quick to respond to inputs on the valve.



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Dick Sipp



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PostPosted: Mon Jan 14, 2013 8:11 pm    Post subject: Cold Wx Ops and Oil temps Reply with quote

Ditto here too. Have run the valve for 300 plus hours same results accept
little problem staying below 190 with valve open in summer.

Dick Sipp
N110DV 450 hours

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Joined: 12 Aug 2008
Posts: 349
Location: AZ

PostPosted: Mon Jan 14, 2013 10:53 pm    Post subject: Re: Cold Wx Ops and Oil temps Reply with quote

This thread reminded me of something. Years ago (decades actually), I knew a mechanic who swore by running two quarts lower oil quantity as a baseline in winter than summer. I never thought it completely through because I was just a renter in those days, but it might make a difference.

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PostPosted: Tue Jan 15, 2013 6:49 am    Post subject: Cold Wx Ops and Oil temps Reply with quote

I just started doing that (running less oil) with some apparent
success. I haven't logged the numbers yet but my low temp warnings
stopped during the last winter time flight.

Actually, I've done 2 things trying to bring the oil temps up into the
165 to 200F range during cruise. I have the problem in both summer and
winter.

I don't have the cooling air valve. So first, I fabricated a simple
plate to block some cooling air going to the oil cooler. The plate is
installed where the hose exits the plenum. It's slotted so I can adjust
it on the ground. Blocking about 1/3rd of the flow, most but not all
low temp alarms (i.e. <165F) were suppressed.

Then, during my last oil change, instead of putting in 9 Qts (to get
8Qts on the dip stick), I put in 7 Qts. During my last flight, I didn't
get any low temp alarms. I'm considering going to 6 next time.

My testing has not been all that rigorous. I'm just trying to get to
the point where I don't get any low temp or high temp alarms during
cruise. I figure that I will accept temps that fall slightly outside
the 165-200 range during hot day climbs and low power descents. As I
understand it, the objective on the low side is to burn off moisture,
and on the high side to indicate proper engine cooling and avoid oil
breakdown - but I'm not sure at what temps the oil starts to breakdown.

Anyway, I think I'm where I want to be for the winter and I'll adjust as
required when moving to the warmer months.

Bill

On 1/15/2013 1:53 AM, woxofswa wrote:
Quote:


This thread reminded me of something. Years ago (decades actually), I knew a mechanic who swore by running two quarts lower oil quantity as a baseline in winter than summer. I never thought it completely through because I was just a renter in those days, but it might make a difference.

--------
Myron Nelson
Mesa, AZ
Emp completed, QB wings completed, legacy build fuse on gear. Finishing kit and FWF kit in progress.


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PostPosted: Tue Jan 15, 2013 7:26 am    Post subject: Cold Wx Ops and Oil temps Reply with quote

IIRC.... The Lycoming engines have their oil temperature sending units placed after the oil cooler, not in the sump. Where in my opinion, it belongs.. So , when you see 160 f as your oil temp, it is actually close to 200 in the bottom of the sump. More then enough to boil off the moisture you guys are concerned with if your flight is 30 minutes or more. My .02 cents worth.......

Ben Haas
N801BH
www.haaspowerair.com

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PostPosted: Tue Jan 15, 2013 9:48 am    Post subject: Cold Wx Ops and Oil temps Reply with quote

Understood.  My presumption is that the temperature ranges quoted in the O-540, IO-540 Series Operator's Manual take the sending unit location into account.  The manual states:
Quote:
Oil Temperature:  The maximum permissible oil temperature is 245F (118C).  For maximum engine life, desired oil Temperature should be maintained between 165F (73.8C) and 200F(93.3C) in level flight cruise conditions
So I set my alarms (bar graph changes to red and a msg is generated on the GRT)  at 165 and 200 with the understanding that the actual temps are different throughout the oil system.

The only unknown here is the accuracy of the sender.  I guess the sender could be immersed in some heated oil and the reading compared with a calibrated gauge of some sort.  I'll probably never do it but I have had an oil temp sender fail already (reads zero or very low).
Quote:


On 1/15/2013 10:24 AM, n801bh(at)netzero.com (n801bh(at)netzero.com) wrote:

[quote]
IIRC.... The Lycoming engines have their oil temperature sending units placed after the oil cooler, not in the sump. Where in my opinion, it belongs.. So , when you see 160 f as your oil temp, it is actually close to 200 in the bottom of the sump.  More then enough to boil off the moisture you guys are concerned with if your flight is 30 minutes or more. My .02 cents worth.......

Ben Haas
N801BH
www.haaspowerair.com
[b]


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PostPosted: Tue Jan 15, 2013 10:28 am    Post subject: Cold Wx Ops and Oil temps Reply with quote

On 1/15/2013 12:46 PM, Bill Watson wrote:

snip
Quote:

The only unknown here is the accuracy of the sender.  I guess the sender could be immersed in some heated oil and the reading compared with a calibrated gauge of some sort.
use boiling water .... 212 (at) sea level ........ or calculate the boiling point here:  http://www.csgnetwork.com/h2oboilcalc.html
Those single cup water heaters do an excellent job.
Linn
[quote]   I'll probably never do it but I have had an oil temp sender fail already (reads zero or very low).
Quote:


On 1/15/2013 10:24 AM, n801bh(at)netzero.com (n801bh(at)netzero.com) wrote:

Quote:

IIRC.... The Lycoming engines have their oil temperature sending units placed after the oil cooler, not in the sump. Where in my opinion, it belongs.. So , when you see 160 f as your oil temp, it is actually close to 200 in the bottom of the sump.  More then enough to boil off the moisture you guys are concerned with if your flight is 30 minutes or more. My .02 cents worth.......

Ben Haas
N801BH
www.haaspowerair.com


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PostPosted: Tue Jan 15, 2013 4:04 pm    Post subject: Cold Wx Ops and Oil temps Reply with quote

Bill... I had a rather interesting discussion with a Lycoming rep at OSH a few years back on this exact topic..... I posed the question of " suppose a builder had a very efficient oil cooler and it removed 60 -70 F heat from the oil and the sending unit was positioned at the outflow of the cooler... Are Lycomings built to run with 300f+ degree oil...... He thought about it for a minute and told me the placement for the sending unit is based on the airframe manufacturers choice and most all of them spec it to be on the discharge side of the oil cooler to mask improper breathing cowlings.... I thought that was strange as Lycoming warrenties cooked motors, not the plane maker.... He agreed it was a poor choice for the location of the sending unit...

The take home message is when you guys see oil temps of 245f on climb out you can bet the actual temp is pushing 300 degrees in the motor itself.... YUCK...

Ben Haas
N801BH
www.haaspowerair.com

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Kelly McMullen



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Location: Sun Lakes AZ

PostPosted: Tue Jan 15, 2013 4:21 pm    Post subject: Cold Wx Ops and Oil temps Reply with quote

I have factory oil temp on my Mooney where the oil enters the oil galleys, whether that is from the cooler or the bypass passage. I have an EI oil temp gauge plumbed in place of the oil galley plug at front of the engine. The difference between the two is in the resolution of the factory analog gauge. The oil cooler isn't that efficient, and so it runs 205-210 at average temps, and 215-220 on a hot day climb. I doubt the sump temp is that different, as the oil that goes to the heads cools as it drains through the external tubes back to the sump, and the rest of the oil drains internally in the crankcase, never exposed to cylinder head temps. The 245 redline is based on where the factory probe is placed and data Lyc has about temps elsewhere in the engine. If high temps are a concern, run the Shell or Exxon semi-synthetic that resists the heat better than mineral oil.

On Tue, Jan 15, 2013 at 5:01 PM, n801bh(at)netzero.com (n801bh(at)netzero.com) <n801bh(at)netzero.com (n801bh(at)netzero.com)> wrote:
[quote]
Bill... I had a rather interesting discussion with a Lycoming rep at OSH a few years back on this exact topic..... I posed the question of " suppose a builder had a very efficient oil cooler and it removed 60 -70 F heat from the oil and the sending unit was positioned at the outflow of the cooler... Are Lycomings built to run with 300f+ degree oil...... He thought about it for a minute and told me the placement for the sending unit is based on  the airframe manufacturers choice and most all of them spec it to be on the discharge side of the oil cooler to mask improper breathing cowlings....  I thought that was strange as Lycoming warrenties cooked motors, not the plane maker.... He agreed it was a poor choice for the location of the sending unit...

The take home message is when you guys see oil temps of 245f on climb out you can bet the actual temp is pushing 300 degrees in the motor itself.... YUCK...

Ben Haas
N801BH
www.haaspowerair.com

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PostPosted: Wed Jan 16, 2013 6:55 am    Post subject: Cold Wx Ops and Oil temps Reply with quote

I'm trying to wrap my head around this and two things come to mind:
  1. 245F is an extreme redline in the same way that the Lycoming cylinder head redline of 500F or 435F continuous is a bit extreme for anything I'd want to run and maintain. So I generally wouldn't want to run at 245F whatever that actually reflects (so when does engine oil start to break down?)
  2. It makes gut sense to me that the combination of the oil cooler and all the various sources of heat in the engine would combine to produce some sort of equilibrium temperature in the circulating oil. That is, while there would be differences from point to point, they wouldn't directly reflect the efficiency of the cooler or the contribution of given engine component to the heating. The location of the temp sender would never quite be that critical as long as it's somewhere in the system. Kelly, I think that is reflective of your experience with the Mooney.
BTW, I'm currently scheduled for Lycoming engine school in a few months. It's some $$$ but I figure it's worth it for me since I'm still not an engine guy and want to gain some confidence there. Anyone here ever attended?

Bill

On 1/15/2013 7:19 PM, Kelly McMullen wrote:

[quote]I have factory oil temp on my Mooney where the oil enters the oil galleys, whether that is from the cooler or the bypass passage. I have an EI oil temp gauge plumbed in place of the oil galley plug at front of the engine. The difference between the two is in the resolution of the factory analog gauge. The oil cooler isn't that efficient, and so it runs 205-210 at average temps, and 215-220 on a hot day climb. I doubt the sump temp is that different, as the oil that goes to the heads cools as it drains through the external tubes back to the sump, and the rest of the oil drains internally in the crankcase, never exposed to cylinder head temps. The 245 redline is based on where the factory probe is placed and data Lyc has about temps elsewhere in the engine. If high temps are a concern, run the Shell or Exxon semi-synthetic that resists the heat better than mineral oil.

On Tue, Jan 15, 2013 at 5:01 PM, n801bh(at)netzero.com (n801bh(at)netzero.com) <n801bh(at)netzero.com (n801bh(at)netzero.com)> wrote:
[quote]
Bill... I had a rather interesting discussion with a Lycoming rep at OSH a few years back on this exact topic..... I posed the question of " suppose a builder had a very efficient oil cooler and it removed 60 -70 F heat from the oil and the sending unit was positioned at the outflow of the cooler... Are Lycomings built to run with 300f+ degree oil...... He thought about it for a minute and told me the placement for the sending unit is based on the airframe manufacturers choice and most all of them spec it to be on the discharge side of the oil cooler to mask improper breathing cowlings.... I thought that was strange as Lycoming warrenties cooked motors, not the plane maker.... He agreed it was a poor choice for the location of the sending unit...

The take home message is when you guys see oil temps of 245f on climb out you can bet the actual temp is pushing 300 degrees in the motor itself.... YUCK...

Ben Haas
N801BH
www.haaspowerair.com

--------


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