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Exhaust Springs

 
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dpark748(at)icloud.com
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PostPosted: Fri Jul 01, 2016 1:32 pm    Post subject: Exhaust Springs Reply with quote

I recently purchased new Exhaust Springs from CKT out of the 10 supplied I have had three fail within 20 hours. The force needed to install them seems excessive, possibly leading to their failure.
Is anyone else having failures with exhaust springs?
They must be commercially available in 'similar' design ?
Dave Park
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pete(at)lawless.info
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PostPosted: Fri Jul 01, 2016 1:43 pm    Post subject: Exhaust Springs Reply with quote

Yes. Though the last couple I have replaced have now done 50 hours +.
I wish I could find the original style "double" springs as supplied by
Europa.

Pete
G-RMAC

On 01/07/16 22:31, david park wrote:
Quote:

I recently purchased new Exhaust Springs from CKT out of the 10 supplied I have had three fail within 20 hours. The force needed to install them seems excessive, possibly leading to their failure.
Is anyone else having failures with exhaust springs?
They must be commercially available in 'similar' design ?
Dave Park
Sent from my iPad



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dpark748(at)icloud.com
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PostPosted: Fri Jul 01, 2016 1:54 pm    Post subject: Exhaust Springs Reply with quote

Can you expand on the double springs, I am not familiar with them. It's worth chasing up?
Dave

Dave Park
Quote:
On 1 Jul 2016, at 22:41, Pete Lawless <pete(at)lawless.info> wrote:



Yes. Though the last couple I have replaced have now done 50 hours +. I wish I could find the original style "double" springs as supplied by Europa.

Pete
G-RMAC

> On 01/07/16 22:31, david park wrote:
>
>
>
> I recently purchased new Exhaust Springs from CKT out of the 10 supplied I have had three fail within 20 hours. The force needed to install them seems excessive, possibly leading to their failure.
> Is anyone else having failures with exhaust springs?
> They must be commercially available in 'similar' design ?
> Dave Park
> Sent from my iPad







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kheindl(at)msn.com
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PostPosted: Fri Jul 01, 2016 5:20 pm    Post subject: Exhaust Springs Reply with quote

Look at Demon Tweeks, part no.SC62
From: owner-europa-list-server(at)matronics.com <owner-europa-list-server(at)matronics.com> on behalf of david park <dpark748(at)icloud.com>
Sent: 01 July 2016 22:53:23
To: europa-list(at)matronics.com
Subject: Re: Exhaust Springs


--> Europa-List message posted by: david park <dpark748(at)icloud.com>

Can you expand on the double springs, I am not familiar with them. It's worth chasing up?
Dave

Dave Park


> On 1 Jul 2016, at 22:41, Pete Lawless <pete(at)lawless.info> wrote:
>
> --> Europa-List message posted by: Pete Lawless <pete(at)lawless.info>
>
> Yes. Though the last couple I have replaced have now done 50 hours +. I wish I could find the original style "double" springs as supplied by Europa.
>
> Pete
> G-RMAC
>
>> On 01/07/16 22:31, david park wrote:
>> --> Europa-List message posted by: david park <dpark748(at)icloud.com>
>>
>>
>> I recently purchased new Exhaust Springs from CKT out of the 10 supplied I have had three fail within 20 hours. The force needed to install them seems excessive, possibly leading to their failure.
>> Is anyone else having failures with exhaust springs?
>> They must be commercially available in 'similar' design ?
>> Dave Park
>> Sent from my iPad
>
>
>
>
>


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aspenbuild(at)me.com
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PostPosted: Fri Jul 01, 2016 11:27 pm    Post subject: Exhaust Springs Reply with quote

David,
Give Martin at CKT a ring. I had the same issue with springs supplied from them, excessive pull required to fit them indicates wrong ones.
Richard

Sent from my iPad

Quote:
On 1 Jul 2016, at 22:31, david park <dpark748(at)icloud.com> wrote:




I recently purchased new Exhaust Springs from CKT out of the 10 supplied I have had three fail within 20 hours. The force needed to install them seems excessive, possibly leading to their failure.
Is anyone else having failures with exhaust springs?
They must be commercially available in 'similar' design ?
Dave Park
Sent from my iPad






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pete(at)lawless.info
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PostPosted: Fri Jul 01, 2016 11:54 pm    Post subject: Exhaust Springs Reply with quote

Hi Dave

They are a similar design to those used in the tail wheel steering, only
much smaller. They were shipped with the original exhaust back in about 99.

Pete

On 01/07/16 22:53, david park wrote:
Quote:


Can you expand on the double springs, I am not familiar with them. It's worth chasing up?
Dave

Dave Park
> On 1 Jul 2016, at 22:41, Pete Lawless <pete(at)lawless.info> wrote:
>
>
>
> Yes. Though the last couple I have replaced have now done 50 hours +. I wish I could find the original style "double" springs as supplied by Europa.
>
> Pete
> G-RMAC
>
>> On 01/07/16 22:31, david park wrote:
>>
>>
>>
>> I recently purchased new Exhaust Springs from CKT out of the 10 supplied I have had three fail within 20 hours. The force needed to install them seems excessive, possibly leading to their failure.
>> Is anyone else having failures with exhaust springs?
>> They must be commercially available in 'similar' design ?
>> Dave Park
>> Sent from my iPad
>
>



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dpark748(at)icloud.com
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PostPosted: Sat Jul 02, 2016 12:30 am    Post subject: Exhaust Springs Reply with quote

Roger

Dave Park
Quote:
On 2 Jul 2016, at 08:26, Richard Scanlan <aspenbuild(at)me.com> wrote:



David,
Give Martin at CKT a ring. I had the same issue with springs supplied from them, excessive pull required to fit them indicates wrong ones.
Richard

Sent from my iPad

> On 1 Jul 2016, at 22:31, david park <dpark748(at)icloud.com> wrote:
>
>
>
>
> I recently purchased new Exhaust Springs from CKT out of the 10 supplied I have had three fail within 20 hours. The force needed to install them seems excessive, possibly leading to their failure.
> Is anyone else having failures with exhaust springs?
> They must be commercially available in 'similar' design ?
> Dave Park
> Sent from my iPad







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grahamsingleton(at)btinte
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PostPosted: Sat Jul 02, 2016 1:02 am    Post subject: Exhaust Springs Reply with quote

Dave
Check the holes in the exhaust headers, they probably need deburring? Have a look at the failure point on the  spring, is it fatigue or does it look as though it has been eroded?
Graham

On Saturday, 2 July 2016, 9:30, david park <dpark748(at)icloud.com> wrote:



--> Europa-List message posted by: david park <dpark748(at)icloud.com (dpark748(at)icloud.com)>

Roger

Dave Park
Quote:
On 2 Jul 2016, at 08:26, Richard Scanlan <aspenbuild(at)me.com (aspenbuild(at)me.com)> wrote:

--> Europa-List message posted by: Richard Scanlan <aspenbuild(at)me.com (aspenbuild(at)me.com)>

David,
Give Martin at CKT a ring. I had the same issue with springs supplied from them, excessive pull required to fit them indicates wrong ones.
Richard

Sent from my iPad

> On 1 Jul 2016, at 22:31, david park <dpark748(at)icloud.com (dpark748(at)icloud.com)> wrote:
>
> --> Europa-List message posted by: david park <dpark748(at)icloud.com (dpark748(at)icloud.com)>
>
>
> I recently purchased new Exhaust Springs from CKT out of the 10 supplied I have had three fail within 20 hours. The force needed to install them seems excessive, possibly leading to their failure.
> Is anyone else having failures with exhaust springs?
> They must be commercially available in 'similar' design ?
> Dave Park
> Sent from my iPad
&gics.com/Navigator?Europa-List" target="_blank">http://www.matronics.com/N= - MATRONICS WEB FORUMS========================http://www.ma======================


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pete(at)lawless.info
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PostPosted: Sat Jul 02, 2016 1:35 am    Post subject: Exhaust Springs Reply with quote

Karl the very things!  Thanks

Pete

On 02/07/16 02:09, Karl Heindl wrote:

Quote:

Look at Demon Tweeks, part no.SC62
From: owner-europa-list-server(at)matronics.com (owner-europa-list-server(at)matronics.com) <owner-europa-list-server(at)matronics.com> (owner-europa-list-server(at)matronics.com) on behalf of david park <dpark748(at)icloud.com> (dpark748(at)icloud.com)
Sent: 01 July 2016 22:53:23
To: europa-list(at)matronics.com (europa-list(at)matronics.com)
Subject: Re: Exhaust Springs  


--> Europa-List message posted by: david park <dpark748(at)icloud.com> (dpark748(at)icloud.com)

Can you expand on the double springs, I am not familiar with them. It's worth chasing up?
Dave

Dave Park


> On 1 Jul 2016, at 22:41, Pete Lawless <pete(at)lawless.info> (pete(at)lawless.info) wrote:
>
> --> Europa-List message posted by: Pete Lawless <pete(at)lawless.info> (pete(at)lawless.info)
>
> Yes.  Though the last couple I have replaced have now done 50 hours +.  I wish I could find the original style "double" springs as supplied by Europa.
>
> Pete
> G-RMAC
>
>> On 01/07/16 22:31, david park wrote:
>> --> Europa-List message posted by: david park <dpark748(at)icloud.com> (dpark748(at)icloud.com)
>>
>>
>> I recently purchased new Exhaust Springs from CKT out of the 10 supplied I have had three fail within 20 hours.  The force needed to install them seems excessive, possibly leading to their failure.
>> Is anyone else having failures with exhaust springs?
>> They must be commercially available in 'similar' design ?
>> Dave Park
>> Sent from my iPad
>
>
>
>
>


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dpark748(at)icloud.com
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PostPosted: Sat Jul 02, 2016 1:48 am    Post subject: Exhaust Springs Reply with quote

Thanks, ordered.
Dave Park

Dave Park


On 2 Jul 2016, at 10:34, Pete Lawless <pete(at)lawless.info (pete(at)lawless.info)> wrote:
Quote:
Karl the very things! Thanks

Pete

On 02/07/16 02:09, Karl Heindl wrote:

Quote:

Look at Demon Tweeks, part no.SC62
From: owner-europa-list-server(at)matronics.com (owner-europa-list-server(at)matronics.com) <owner-europa-list-server(at)matronics.com> (owner-europa-list-server(at)matronics.com) on behalf of david park <dpark748(at)icloud.com> (dpark748(at)icloud.com)
Sent: 01 July 2016 22:53:23
To: europa-list(at)matronics.com (europa-list(at)matronics.com)
Subject: Re: Exhaust Springs


--> Europa-List message posted by: david park <dpark748(at)icloud.com> (dpark748(at)icloud.com)

Can you expand on the double springs, I am not familiar with them. It's worth chasing up?
Dave

Dave Park


> On 1 Jul 2016, at 22:41, Pete Lawless <pete(at)lawless.info> (pete(at)lawless.info) wrote:
>
> --> Europa-List message posted by: Pete Lawless <pete(at)lawless.info> (pete(at)lawless.info)
>
> Yes. Though the last couple I have replaced have now done 50 hours +. I wish I could find the original style "double" springs as supplied by Europa.
>
> Pete
> G-RMAC
>
>> On 01/07/16 22:31, david park wrote:
>> --> Europa-List message posted by: david park <dpark748(at)icloud.com> (dpark748(at)icloud.com)
>>
>>
>> I recently purchased new Exhaust Springs from CKT out of the 10 supplied I have had three fail within 20 hours. The force needed to install them seems excessive, possibly leading to their failure.
>> Is anyone else having failures with exhaust springs?
>> They must be commercially available in 'similar' design ?
>> Dave Park
>> Sent from my iPad
>
>
>
>
>


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BobD



Joined: 05 Jan 2016
Posts: 112
Location: Sheffield UK

PostPosted: Sun Jul 03, 2016 11:00 am    Post subject: Re: Exhaust Springs Reply with quote

Just a tip for fitting the springs.
I refitted my silencer last week, after removing it to replace all the hoses. It was a real struggle to get the spring back on over the hook, by using long nose vice grips to pull it up and over the hook. I found it much easier to compress the springs by inserting a screwdriver in the bottom of the spring, and pushing upwards to compress the spring, and then slip the top loop over the hook, rather than using the vice grips to pull the spring upwards and over the hook.
Unfortunately, I only discovered this on the last spring ! Rolling Eyes


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_________________
Bob Dawson
Europa XS TG || 912 ULS || G-NHRJ || Dynon Skyview || PilotAware || SmartAss3
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grahamsingleton(at)btinte
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PostPosted: Sun Jul 03, 2016 11:48 am    Post subject: Exhaust Springs Reply with quote

Bob and All
An easier way; make a loop of locking wire about 3" long, hang it over the hook
at one end of the spring with the other end of the spring installed on the exhaust. Now its easy to grab the loose end of the loop with a mole grip or your locking wire pliers and pull the hook up to the loop on the exhaust.
Actually I think I hooked it to the top loop then pulled it down.
Graham
On Sunday, 3 July 2016, 20:18, BobD <rjd(at)bobdawson.plus.com> wrote:



--> Europa-List message posted by: "BobD" <rjd(at)bobdawson.plus.com (rjd(at)bobdawson.plus.com)>

Just a tip for fitting the springs.
I refitted my silencer last week, after removing it to replace all the hoses. It was a real struggle to get the spring back on over the hook, by using long nose vice grips to pull it up and over the hook. I found it much easier to compress the springs by inserting a screwdriver in the bottom of the spring, and pushing upwards to compress the spring, and then slip the top loop over the hook, rather than using the vice grips to pull the spring upwards and over the hook.
Unfortunately, I only discovered this on the last spring ! [Rolling Eyes]

--------
Bob Dawson
XS TG || 912 ULS || G-NHRJ


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carlp101



Joined: 07 Mar 2016
Posts: 120

PostPosted: Sun Jul 03, 2016 1:07 pm    Post subject: Re: Exhaust Springs Reply with quote

Guys,

Try this method I thought of whilst struggling to remove and re-fit my exhaust one night in the hangar. You can position the exhaust exactly where you need it with all the springs located, then just snip the tie-wraps. It save on skin and bad language.

All the best.
Carl


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ward.t(at)xtra.co.nz
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PostPosted: Sun Jul 03, 2016 1:47 pm    Post subject: Exhaust Springs Reply with quote

To stop the disintegration of springs I was told to rub heat resistant sealant (red stuff forgot name)on the springs once sprung. Mine have lasted 13 years.
TIM

Sent from my iPhone

Quote:
On 4/07/2016, at 9:07 AM, carlp101 <cparkinson(at)cisc-uk.com> wrote:



Guys,

Try this method I thought of whilst struggling to remove and re-fit my exhaust one night in the hangar. You can position the exhaust exactly where you need it with all the springs located, then just snip the tie-wraps. It save on skin and bad language.

All the best.
Carl




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