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Spar won't come off the socket!!

 
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alanb(at)dpy01.co.uk
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PostPosted: Sun Sep 22, 2013 11:17 am    Post subject: Spar won't come off the socket!! Reply with quote

Is there enough clearance to slide a knife blade between the spar and socket? If you sight down the pin hole when you do it you might just be able to see what the problem is an maybe even cut through it!
Alan

Sent from my iPad

On 22 Sep 2013, at 19:54, Andrew Sarangan <asarangan(at)gmail.com (asarangan(at)gmail.com)> wrote:
[quote]I am hoping someone will have a great idea to solve this problem. I just finished gluing the spar sockets, but I am unable to withdraw the port spar out of the starboard socket. I was able to get the bolts out quite easily. It also doesn't look like the spar got glued to anything, because I am able to rotate the spar, and wiggle it just but it won't slide out of the socket. What I suspect is that some flox might have oozed into the inside face of the socket which and might be preventing the bushing from sliding out. I greased everything, but did not grease the inside faces of the sockets. If all fails I was going to cut the outer face of the socket to extract the spar. Perhaps I could reglue that face back in place. Any ideas would be appreciated.





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ward.t(at)xtra.co.nz
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PostPosted: Sun Sep 22, 2013 11:26 am    Post subject: Spar won't come off the socket!! Reply with quote

Andrew,
Try heating the spar socket to allow the spar to be released. You may have to redo the setting.
Cheers,
Tim

Tim Ward12 Waiwetu Street
Fendalton,
Christchurch, 8052
New Zealand.
ward.t(at)xtra.co.nz (ward.t(at)xtra.co.nz)
Ph 64 3 3515166
Mob 0210640221


On 23/09/2013, at 6:54 am, Andrew Sarangan <asarangan(at)gmail.com (asarangan(at)gmail.com)> wrote:
[quote]I am hoping someone will have a great idea to solve this problem. I just finished gluing the spar sockets, but I am unable to withdraw the port spar out of the starboard socket. I was able to get the bolts out quite easily. It also doesn't look like the spar got glued to anything, because I am able to rotate the spar, and wiggle it just but it won't slide out of the socket. What I suspect is that some flox might have oozed into the inside face of the socket which and might be preventing the bushing from sliding out. I greased everything, but did not grease the inside faces of the sockets. If all fails I was going to cut the outer face of the socket to extract the spar. Perhaps I could reglue that face back in place. Any ideas would be appreciated.





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peterz(at)zutrasoft.com
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PostPosted: Sun Sep 22, 2013 11:39 am    Post subject: Spar won't come off the socket!! Reply with quote

Along the same lines, how about a thin gauge SS safety wire ( if it was the side face that is glued )
-Pete
A239

On Sep 22, 2013, at 3:17 PM, Alan Burrill <alanb(at)dpy01.co.uk (alanb(at)dpy01.co.uk)> wrote:
[quote]Is there enough clearance to slide a knife blade between the spar and socket? If you sight down the pin hole when you do it you might just be able to see what the problem is an maybe even cut through it!
Alan

Sent from my iPad

On 22 Sep 2013, at 19:54, Andrew Sarangan <asarangan(at)gmail.com (asarangan(at)gmail.com)> wrote:
Quote:
I am hoping someone will have a great idea to solve this problem. I just finished gluing the spar sockets, but I am unable to withdraw the port spar out of the starboard socket. I was able to get the bolts out quite easily. It also doesn't look like the spar got glued to anything, because I am able to rotate the spar, and wiggle it just but it won't slide out of the socket. What I suspect is that some flox might have oozed into the inside face of the socket which and might be preventing the bushing from sliding out. I greased everything, but did not grease the inside faces of the sockets. If all fails I was going to cut the outer face of the socket to extract the spar. Perhaps I could reglue that face back in place. Any ideas would be appreciated.





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kheindl(at)msn.com
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PostPosted: Sun Sep 22, 2013 12:19 pm    Post subject: Spar won't come off the socket!! Reply with quote

I would use heat. A hairdryer aimed at the socket for a few minutes, and get someone else to pull on the wing.Karl

Subject: Re: Europa-List: Spar won't come off the socket!!
From: peterz(at)zutrasoft.com
Date: Sun, 22 Sep 2013 15:37:46 -0400
To: europa-list(at)matronics.com

Along the same lines, how about a thin gauge SS safety wire ( if it was the side face that is glued )
-Pete 
A239

On Sep 22, 2013, at 3:17 PM, Alan Burrill <alanb(at)dpy01.co.uk (alanb(at)dpy01.co.uk)> wrote:
[quote]Is there enough clearance to slide a knife blade between the spar and socket? If you sight down the pin hole when you do it you might just be able to see what the problem is an maybe even cut through it!
Alan

Sent from my iPad

On 22 Sep 2013, at 19:54, Andrew Sarangan <asarangan(at)gmail.com (asarangan(at)gmail.com)> wrote:
Quote:
I am hoping someone will have a great idea to solve this problem. I just finished gluing the spar sockets, but I am unable to withdraw the port spar out of the starboard socket. I was able to get the bolts out quite easily. It also doesn't look like the spar got glued to anything, because I am able to rotate the spar, and wiggle it just but it won't slide out of the socket. What I suspect is that some flox might have oozed into the inside face of the socket which and might be preventing the bushing from sliding out. I greased everything, but did not grease the inside faces of the sockets.  If all fails I was going to cut the outer face of the socket to extract the spar. Perhaps I could reglue that face back in place. Any ideas would be appreciated.
 
 
 
 

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PostPosted: Sun Sep 22, 2013 12:26 pm    Post subject: Spar won't come off the socket!! Reply with quote

Redux will soften at moderate temps, I'd try that. Heat the socket on the outer surface,
quickly and quite hot, Heat the pin socket too,then give wing a strong pull.
If you can get a wooden spar to lever between fuselage and wing root rib with wooden
pads to spread the loads that would be the way to break the stuck part.
Graham


From: Tim Ward <ward.t(at)xtra.co.nz>
To: "europa-list(at)matronics.com" <europa-list(at)matronics.com>
Sent: Sunday, 22 September 2013, 20:24
Subject: Re: Spar won't come off the socket!!


Andrew,
Try heating the spar socket to allow the spar to be released. You may have to redo the setting.
Cheers,
Tim

Tim Ward12 Waiwetu Street
Fendalton,
Christchurch, 8052
New Zealand.
ward.t(at)xtra.co.nz (ward.t(at)xtra.co.nz)
Ph 64 3 3515166
Mob 0210640221


On 23/09/2013, at 6:54 am, Andrew Sarangan <asarangan(at)gmail.com (asarangan(at)gmail.com)> wrote:
[quote]I am hoping someone will have a great idea to solve this problem. I just finished gluing the spar sockets, but I am unable to withdraw the port spar out of the starboard socket. I was able to get the bolts out quite easily. It also doesn't look like the spar got glued to anything, because I am able to rotate the spar, and wiggle it just but it won't slide out of the socket. What I suspect is that some flox might have oozed into the inside face of the socket which and might be preventing the bushing from sliding out. I greased everything, but did not grease the inside faces of the sockets. If all fails I was going to cut the outer face of the socket to extract the spar. Perhaps I could reglue that face back in place. Any ideas would be appreciated.





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PostPosted: Sun Sep 22, 2013 1:07 pm    Post subject: Spar won't come off the socket!! Reply with quote

Andrew,
I concur that heat will soften the bond, but a paint stripping hot air/ heat gun is probably the tool for this job, but would recommend you practice on some uncured scraps of fiberglass first ,apply the heat and you can see that the resin will soften enough to peel the layers of glass apart, also protect your spar around the socket, wet towels or similar.. you can set up a temperature probe on the spar if you want to be sure you do not ruin it...

To set some limits to help you prevent damage to wing / spar or surrounding areas ,some guide temps used for post hardening 50 degrees centigrade for areas near blue foam.... 80 degrees for areas where no blue foam ,while piece is fully supported (as parts will deform) is used to heat soak composite over 18 hour period.

By testing with a piece of steel on a glass fibre scrap..or flox and resin scrap you will establish how long you need to apply the heat to the socket to allow you to pull the wings apart.

Good Luck !

Kevin



From: Andrew Sarangan <asarangan(at)gmail.com>
To: Europa List <europa-list(at)matronics.com>
Sent: Sunday, 22 September 2013, 19:54
Subject: Spar won't come off the socket!!


I am hoping someone will have a great idea to solve this problem. I just finished gluing the spar sockets, but I am unable to withdraw the port spar out of the starboard socket. I was able to get the bolts out quite easily. It also doesn't look like the spar got glued to anything, because I am able to rotate the spar, and wiggle it just but it won't slide out of the socket. What I suspect is that some flox might have oozed into the inside face of the socket which and might be preventing the bushing from sliding out. I greased everything, but did not grease the inside faces of the sockets. If all fails I was going to cut the outer face of the socket to extract the spar. Perhaps I could reglue that face back in place. Any ideas would be appreciated.





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asarangan(at)gmail.com
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PostPosted: Sun Sep 22, 2013 1:10 pm    Post subject: Spar won't come off the socket!! Reply with quote

Thanks to everyone who responded. It seems the problem was I had overestimated my upper body strength Smile I was trying to pry the wings apart by pushing on each wing root. Instead, I inserted a bottle jack horizontally with a long 2x4, and I was able to pry the two wings apart There was indeed some epoxy around the bushing. It was not much, but I guess it was enough to cause a significant resistance.
 
On Sun, Sep 22, 2013 at 3:37 PM, Pete <peterz(at)zutrasoft.com (peterz(at)zutrasoft.com)> wrote:
[quote] Along the same lines, how about a thin gauge SS safety wire ( if it was the side face that is glued )
-Pete 
A239

On Sep 22, 2013, at 3:17 PM, Alan Burrill <alanb(at)dpy01.co.uk (alanb(at)dpy01.co.uk)> wrote:

Quote:
Is there enough clearance to slide a knife blade between the spar and socket? If you sight down the pin hole when you do it you might just be able to see what the problem is an maybe even cut through it!


Alan

Sent from my iPad
On 22 Sep 2013, at 19:54, Andrew Sarangan <asarangan(at)gmail.com (asarangan(at)gmail.com)> wrote:


Quote:
I am hoping someone will have a great idea to solve this problem. I just finished gluing the spar sockets, but I am unable to withdraw the port spar out of the starboard socket. I was able to get the bolts out quite easily. It also doesn't look like the spar got glued to anything, because I am able to rotate the spar, and wiggle it just but it won't slide out of the socket. What I suspect is that some flox might have oozed into the inside face of the socket which and might be preventing the bushing from sliding out. I greased everything, but did not grease the inside faces of the sockets.  If all fails I was going to cut the outer face of the socket to extract the spar. Perhaps I could reglue that face back in place. Any ideas would be appreciated.
 
 
 
 

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PostPosted: Sun Sep 22, 2013 1:36 pm    Post subject: Spar won't come off the socket!! Reply with quote

Great news Andrew!
Graham

From: Andrew Sarangan <asarangan(at)gmail.com>
To: Europa List <europa-list(at)matronics.com>
Sent: Sunday, 22 September 2013, 22:09
Subject: Re: Spar won't come off the socket!!


Thanks to everyone who responded. It seems the problem was I had overestimated my upper body strength Smile I was trying to pry the wings apart by pushing on each wing root. Instead, I inserted a bottle jack horizontally with a long 2x4, and I was able to pry the two wings apart There was indeed some epoxy around the bushing. It was not much, but I guess it was enough to cause a significant resistance.

On Sun, Sep 22, 2013 at 3:37 PM, Pete <peterz(at)zutrasoft.com (peterz(at)zutrasoft.com)> wrote:
[quote] Along the same lines, how about a thin gauge SS safety wire ( if it was the side face that is glued )
-Pete
A239

On Sep 22, 2013, at 3:17 PM, Alan Burrill <alanb(at)dpy01.co.uk (alanb(at)dpy01.co.uk)> wrote:

Quote:
Is there enough clearance to slide a knife blade between the spar and socket? If you sight down the pin hole when you do it you might just be able to see what the problem is an maybe even cut through it!


Alan

Sent from my iPad
On 22 Sep 2013, at 19:54, Andrew Sarangan <asarangan(at)gmail.com (asarangan(at)gmail.com)> wrote:


Quote:
I am hoping someone will have a great idea to solve this problem. I just finished gluing the spar sockets, but I am unable to withdraw the port spar out of the starboard socket. I was able to get the bolts out quite easily. It also doesn't look like the spar got glued to anything, because I am able to rotate the spar, and wiggle it just but it won't slide out of the socket. What I suspect is that some flox might have oozed into the inside face of the socket which and might be preventing the bushing from sliding out. I greased everything, but did not grease the inside faces of the sockets. If all fails I was going to cut the outer face of the socket to extract the spar. Perhaps I could reglue that face back in place. Any ideas would be appreciated.





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