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raimo.toivio(at)rwm.fi
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PostPosted: Thu Jun 28, 2007 3:09 pm    Post subject: Fuel filters Reply with quote

All

I have in OH-XRT original Purolator-filters as per manual.
During the very first flight (about 10 hrs) I had an engine quit situation /fuel pressure
was near 0 and that was at the height of 4000 ft - so no dramatic at all.
Switching reserve and fuel pump and Rotax was happy again.
Reason: the main filter was full of stuff which was sanding dust
(I sent the sample to the fuel lab). I had changed filters in every two
hours but that was not enough. I was happy about my dual filter system.

Some engine hours later the main filter was broken: Reason for that unknown,
maybe it was too tight or what so ever. I changed those glass filters to the
original Rotax filters. Those filters are plastic, one piece, no O-rings,
throw-away-when-dirt and no possible to assemble wrong way.
I do like them. You can be sure I was happy I have
extra fuel drainages below both seat pans. Just in case.

Otherwise there would have been a fuel bath in the cockpit.

Fly safe and dry...

Raimo
[quote] ---


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grahamsingleton(at)btinte
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PostPosted: Thu Jun 28, 2007 3:25 pm    Post subject: Fuel filters Reply with quote

Raimo
the best filter imho is an Andair gascolator. Easy to check for
contamination before every flight, which used to be routine.
I do not like the Purolator filters. Easily broken, easily assembled
wrong and easily blocked by debrie.
Grahm

Raimo Toivio wrote:
Quote:
All

I have in OH-XRT original Purolator-filters as per manual.
During the very first flight (about 10 hrs) I had an engine quit
situation /fuel pressure
was near 0 and that was at the height of 4000 ft - so no dramatic at all.
Switching reserve and fuel pump and Rotax was happy again.



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fklein(at)orcasonline.com
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PostPosted: Thu Jun 28, 2007 4:08 pm    Post subject: Fuel filters Reply with quote

I have never been clear on the difference (if any) between a filter and
a gascolator...could someone please enlighten me?

Fred

On Thursday, June 28, 2007, at 04:27 PM, Graham Singleton wrote:

Quote:

<grahamsingleton(at)btinternet.com>

Raimo
the best filter imho is an Andair gascolator. Easy to check for
contamination before every flight, which used to be routine.
I do not like the Purolator filters. Easily broken, easily assembled
wrong and easily blocked by debrie.
Grahm

Raimo Toivio wrote:
> All
> I have in OH-XRT original Purolator-filters as per manual.
> During the very first flight (about 10 hrs) I had an engine quit
> situation /fuel pressure
> was near 0 and that was at the height of 4000 ft - so no dramatic at
> all.
> Switching reserve and fuel pump and Rotax was happy again.
>

--
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fklein(at)orcasonline.com
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PostPosted: Thu Jun 28, 2007 4:16 pm    Post subject: Fuel filters Reply with quote

If one uses the Andair gascolator, would it be redundant to install Mod
33?

Fred

On Thursday, June 28, 2007, at 04:27 PM, Graham Singleton wrote:

Quote:

<grahamsingleton(at)btinternet.com>

Raimo
the best filter imho is an Andair gascolator. Easy to check for
contamination before every flight, which used to be routine.
I do not like the Purolator filters. Easily broken, easily assembled
wrong and easily blocked by debrie.
Grahm

Raimo Toivio wrote:
> All
> I have in OH-XRT original Purolator-filters as per manual.
> During the very first flight (about 10 hrs) I had an engine quit
> situation /fuel pressure
> was near 0 and that was at the height of 4000 ft - so no dramatic at
> all.
> Switching reserve and fuel pump and Rotax was happy again.
>

--
This message has been scanned for viruses and
dangerous content by MailScanner, and is
believed to be clean.



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carl(at)flyers.freeserve.
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PostPosted: Thu Jun 28, 2007 11:42 pm    Post subject: Fuel filters Reply with quote

A gascolator has a water trap built into the bottom of the filter housing.

---


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terrys(at)cisco.com
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PostPosted: Fri Jun 29, 2007 8:32 am    Post subject: Fuel filters Reply with quote

Hi Fred,

The glass filters supplied with our kit had had some reported problems,
plugging up with tank residue (swarf) and with cracks in the glass. It
occurred to us that the glass filters would trap and hold tank residue
up against the filter material, plugging it up, with gravity helping to
hold it there.

The Andair gascolator, on the other hand, has a water trap at the bottom
of it and a fine mesh screen at the top. Not only does water settle to
the bottom, but also particles heavier than gasoline. We did a simple
test with fuel tank swarf, and found it was heavier than gas, and
settled to the bottom of the gascolator, where it can be drained out on
the next pre-flight check for water. Please note that gravity helps
keep the particles out of the screen of a gascolator, unlike the glass
filters supplied with the kit.

Regards,
Terry Seaver
A135 / N135TD

--


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fklein(at)orcasonline.com
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PostPosted: Fri Jun 29, 2007 12:54 pm    Post subject: Fuel filters Reply with quote

Thanks Terry,

As a consequence of previous posts which highlight the problems caused
by swarf from the penetrations one makes in the tank(s), I've been
particularly careful in this regard. For example, besides using the
hole drill by drilling up into the tank which prevents most of the
swarf from remaining inside, I've carefully peered into the tank thru
the intake hole and the hole made for the Europa fuel gauge and located
even the tiniest particles...then...using some reversed duct tape on
the end of a small aluminum tube, I've found that I can pick them up
with no trouble. I found that the swarf particles were plainly visable
against the smoothe tank bottom. When drilling for the intake and vent
holes in the long ranger tank, I inserted a cut down 8 oz. paper cup
with a bent wire handle thru the large filler hole and placed it under
the holes which caught all of the swarf...again, use of the duct tape
on a stick allowed me to remove particles down to the size of dust. Now
I know we can only strive for perfection, but thanks to being alerted
to swarf-in-fuel issues by all who've gone before me, I'm confident
(knock on wood) that swarf will not be an issue for me when I finally
get this puppy in the air.

Since I'm installing Mod 33, I'm tending toward installing line filters
rather than a gascolator...and I appreciate your thoughts on the
subject.

Fred

On Friday, June 29, 2007, at 09:31 AM, Terry Seaver (terrys) wrote:

[quote]
<terrys(at)cisco.com>

Hi Fred,

The glass filters supplied with our kit had had some reported problems,
plugging up with tank residue (swarf) and with cracks in the glass. It
occurred to us that the glass filters would trap and hold tank residue
up against the filter material, plugging it up, with gravity helping to
hold it there.

The Andair gascolator, on the other hand, has a water trap at the
bottom
of it and a fine mesh screen at the top. Not only does water settle to
the bottom, but also particles heavier than gasoline. We did a simple
test with fuel tank swarf, and found it was heavier than gas, and
settled to the bottom of the gascolator, where it can be drained out on
the next pre-flight check for water. Please note that gravity helps
keep the particles out of the screen of a gascolator, unlike the glass
filters supplied with the kit.

Regards,
Terry Seaver
A135 / N135TD

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hagargs(at)earthlink.net
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PostPosted: Sun Jul 01, 2007 6:12 am    Post subject: Fuel filters Reply with quote

Fred:

No matter how good you clean your tank and system you can't clean it good
enough. I spent days and days. Soap, water. multiple flushes with
gasoline, compressed air, vacuuming etc. I felt fat and happy also with
my process, nothing remotely visible or blowing around inside the tank.
Several hours of taxi and runup, compass swing time etc. before first
flight The engine burbled on the go part on a touch and go and the plane
ended up in a big mud puddle off the end of the runway just short of the
airport boundary and a 4 lane toroughfare. This happened at about 4 hours
flight time.

Solution: 2 BIG disposable automotive fuel filters downstream of your fuel
selector valve. Throw them away before first flight. Fly 2 hours with new
ones. Then go for 10. Then you can make believe you are on top of the
situation. You can get Fram's at discount stores for about 8 bucks each.
They are about 2 inches in diameter and 4 inches or so long, so there is
plenty of surface area inside.

Steve Hagar
A143
Mesa AZ
[quote] [Oyou can'triginal Message]
From: Fred Klein <fklein(at)orcasonline.com>
To: <europa-list(at)matronics.com>
Date: 6/29/2007 1:58:41 PM
Subject: Re: Fuel filters



Thanks Terry,

As a consequence of previous posts which highlight the problems caused
by swarf from the penetrations one makes in the tank(s), I've been
particularly careful in this regard. For example, besides using the
hole drill by drilling up into the tank which prevents most of the
swarf from remaining inside, I've carefully peered into the tank thru
the intake hole and the hole made for the Europa fuel gauge and located
even the tiniest particles...then...using some reversed duct tape on
the end of a small aluminum tube, I've found that I can pick them up
with no trouble. I found that the swarf particles were plainly visable
against the smoothe tank bottom. When drilling for the intake and vent
holes in the long ranger tank, I inserted a cut down 8 oz. paper cup
with a bent wire handle thru the large filler hole and placed it under
the holes which caught all of the swarf...again, use of the duct tape
on a stick allowed me to remove particles down to the size of dust. Now
I know we can only strive for perfection, but thanks to being alerted
to swarf-in-fuel issues by all who've gone before me, I'm confident
(knock on wood) that swarf will not be an issue for me when I finally
get this puppy in the air.

Since I'm installing Mod 33, I'm tending toward installing line filters
rather than a gascolator...and I appreciate your thoughts on the
subject.

Fred

On Friday, June 29, 2007, at 09:31 AM, Terry Seaver (terrys) wrote:

>
> <terrys(at)cisco.com>
>
> Hi Fred,
>
> The glass filters supplied with our kit had had some reported problems,
> plugging up with tank residue (swarf) and with cracks in the glass. It
> occurred to us that the glass filters would trap and hold tank residue
> up against the filter material, plugging it up, with gravity helping to
> hold it there.
>
> The Andair gascolator, on the other hand, has a water trap at the
> bottom
> of it and a fine mesh screen at the top. Not only does water settle to
> the bottom, but also particles heavier than gasoline. We did a simple
> test with fuel tank swarf, and found it was heavier than gas, and
> settled to the bottom of the gascolator, where it can be drained out on
> the next pre-flight check for water. Please note that gravity helps
> keep the particles out of the screen of a gascolator, unlike the glass
> filters supplied with the kit.
>
> Regards,
> Terry Seaver
> A135 / N135TD
>
> --


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fklein(at)orcasonline.com
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PostPosted: Sun Jul 01, 2007 6:51 am    Post subject: Fuel filters Reply with quote

Steve...thanks so much for staying on this topic...everytime I reread
my original post, it sounds cockier and cockier, much to my chagrin. I
take it that your "burble" was found to have been caused by tank debris
(?).
Do you still have the Europa filters upstream of the selector? Could
you explain your reasoning for putting the Frams downstream of the
selector?

Fred

On Monday, July 2, 2007, at 07:19 AM, Steve Hagar wrote:

Quote:

<hagargs(at)earthlink.net>


Quote:
No matter how good you clean your tank and system you can't clean it
good
enough. I spent days and days. Soap, water. multiple flushes with
gasoline, compressed air, vacuuming etc. I felt fat and happy also
with
my process, nothing remotely visible or blowing around inside the
tank.
Several hours of taxi and runup, compass swing time etc. before first
flight The engine burbled on the go part on a touch and go and the
plane
ended up in a big mud puddle off the end of the runway just short of
the
airport boundary and a 4 lane toroughfare. This happened at about 4
hours
flight time.

Solution: 2 BIG disposable automotive fuel filters downstream of your
fuel
selector valve. Throw them away before first flight. Fly 2 hours
with new
ones. Then go for 10. Then you can make believe you are on top of
the
situation. You can get Fram's at discount stores for about 8 bucks
each.
They are about 2 inches in diameter and 4 inches or so long, so there
is
plenty of surface area inside.

Steve Hagar
A143
Mesa AZ


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topglock(at)cox.net
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PostPosted: Sun Jul 01, 2007 7:09 am    Post subject: Fuel filters Reply with quote

Fred, Steve and all,

My experience was slightly different. I used standard auto filters for engine run in and first flight. Tossed them after first hour in the air. Next set was a duplicate of the first. Tossed them after 5 hours. thire set was the same. Replaced them with Europa units at 25 hours. Never had a fuel starvation problem, though the first couple of sets did show some mild restriction. Here's the kicker, after cutting the tank holes, using a standard hole saw, I used compressed air to blow out the tank and that was it. Never experienced any swarf problem. Go figure...

Jeff - Baby Blue
299 hours and going to put #300 on it today, before trailering her home for her 2nd annual. How times flies (forgive the pun)...

Steve Hagar wrote: [quote] [quote]--> Europa-List message posted by: "Steve Hagar" <hagargs(at)earthlink.net> (hagargs(at)earthlink.net)

Fred:

No matter how good you clean your tank and system you can't clean it good
enough. I spent days and days. Soap, water. multiple flushes with
gasoline, compressed air, vacuuming etc. I felt fat and happy also with
my process, nothing remotely visible or blowing around inside the tank.
Several hours of taxi and runup, compass swing time etc. before first
flight The engine burbled on the go part on a touch and go and the plane
ended up in a big mud puddle off the end of the runway just short of the
airport boundary and a 4 lane toroughfare. This happened at about 4 hours
flight time.

Solution: 2 BIG disposable automotive fuel filters downstream of your fuel
selector valve. Throw them away before first flight. Fly 2 hours with new
ones. Then go for 10. Then you can make believe you are on top of the
situation. You can get Fram's at discount stores for about 8 bucks each.
They are about 2 inches in diameter and 4 inches or so long, so there is
plenty of surface area inside.

Steve Hagar
A143
Mesa AZ
[quote][Oyou can'triginal Message]
From: Fred Klein <fklein(at)orcasonline.com> (fklein(at)orcasonline.com)
To: <europa-list(at)matronics.com> (europa-list(at)matronics.com)
Date: 6/29/2007 1:58:41 PM
Subject: Re: Fuel filters

--> Europa-List message posted by: Fred Klein <fklein(at)orcasonline.com> (fklein(at)orcasonline.com)

Thanks Terry,

As a consequence of previous posts which highlight the problems caused
by swarf from the penetrations one makes in the tank(s), I've been
particularly careful in this regard. For example, besides using the
hole drill by drilling up into the tank which prevents most of the
swarf from remaining inside, I've carefully peered into the tank thru
the intake hole and the hole made for the Europa fuel gauge and located
even the tiniest particles...then...using some reversed duct tape on
the end of a small aluminum tube, I've found that I can pick them up
with no trouble. I found that the swarf particles were plainly visable
against the smoothe tank bottom. When drilling for the intake and vent
holes in the long ranger tank, I inserted a cut down 8 oz. paper cup
with a bent wire handle thru the large filler hole and placed it under
the holes which caught all of the swarf...again, use of the duct tape
on a stick allowed me to remove particles down to the size of dust. Now
I know we can only strive for perfection, but thanks to being alerted
to swarf-in-fuel issues by all who've gone before me, I'm confident
(knock on wood) that swarf will not be an issue for me when I finally
get this puppy in the air.

Since I'm installing Mod 33, I'm tending toward installing line filters
rather than a gascolator...and I appreciate your thoughts on the
subject.

Fred

On Friday, June 29, 2007, at 09:31 AM, Terry Seaver (terrys) wrote:

[quote]--> Europa-List message posted by: "Terry Seaver (terrys)" <terrys(at)cisco.com> (terrys(at)cisco.com) Hi Fred, The glass filters supplied with our kit had had some reported problems, plugging up with tank residue (swarf) and with cracks in the glass. It occurred to us that the glass filters would trap and hold tank residue up against the filter material, plugging it up, with gravity helping to hold it there. The Andair gascolator, on the other hand, has a water trap at the bottom of it and a fine mesh screen at the top. Not only does water settle to the bottom, but also particles heavier than gasoline. We did a simple test with fuel tank swarf, and found it was heavier than gas, and settled to the bottom of the gascolator, where it can be drained out on the next pre-flight check for water. Please note that gravity helps keep the particles out of the screen of a gascolator, unlike the glass filters supplied with the kit. Regards, Terry Seaver A135 / N135TD --


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steven.pitt2(at)ntlworld.
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PostPosted: Sun Jul 01, 2007 7:18 am    Post subject: Fuel filters Reply with quote

Fred,
The purolator filters do work and it is worth sticking with them.
I had exactly the problems recorded elsewhere on the list and having read
about the issue before first flight I ensured that I bought a stack of
refills before we got going. Yes the filters clogged in the test flying
despite all the preflight flushing I had done.
Over the first 25 hours the filters got cleaner and cleaner (or at least did
not clog as quickly). Now upto 50 hours and I have replaced the filters
again but only for sense rather than as they were blocked. I had used the
same filters for the last 15 hours without a problem.
My Test Pilot advised to keep the reserve filter unused (don't taxi with the
reserve line on, as per the manual) and then you know you have a clean
source of fuel if needed. I have only once had to change to the reserve and
that was in the first 10 hours when the debris was still being removed.
I hope this helps.
Regards
Steve Pitt
G-SMDH


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josok-e(at)ukolo.fi
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PostPosted: Sun Jul 01, 2007 7:48 am    Post subject: Fuel filters Reply with quote

There has been written a lot, and there has been fuel starvation maybe even more. So it's difficult not to start repeating the same writeups and mistakes. The tank material is very static. I saw a dog hair jumping to it over 10 cm. Compressed air will make it more static. Nev told me to use washing machine soap, and i rinsed with that. I went for an Andair 325 gascolator, for several reasons: The filter surface is huge, the larger parts will sink in the bowl and not clog precious filter surface, the filter has quite a different colour then swarf from the tank.

I've filled the tank for 95%, driven the plane on the trailer for 400 miles (up and down to the painter,not just for filter testing:-)) with a fuel pump running (914, no restrictor) in which 480 liters or 7xtimes the contents of the tank have passed the filter. 4 hrs engine run and taxiing. Checked the filter. The filter surface was 95 % free. Hardly any tank swarf, some rust particles, some unrecognised stuff and one dog hair. Now that test flights may begin, i will swap the filter again after every hour of flight for the first 10 hours! Better be warned then sorry or how was that saying again?.

Regards,

Jos
Visit - www.EuropaOwners.org


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PostPosted: Sun Jul 01, 2007 8:18 am    Post subject: Fuel filters Reply with quote

It seems that this is an area where gascolators score over fuel filters. Our gascolator is a cheap aviation kit type filter with a metal bowl and drain valve at the bottom. The fine gauze filter is a flat mesh circle in the top of the unit. The fuel enters through the bottom of the chamber and leaves through the top.

Before every flight a fuel sample is drained from the gascolator using a standard fuel test tube/ screwdriver. There is usually a small amount of debry in the sample but never very much. If necessary several samples are taken to flush out excessive deposits but this is rarely the case.

In the first year the gascolator was dismantled about every ten hours and the gauze filter was found to be dirty but never clogged. It would seem that most of the muck is drained off and never makes it to the filter.

One precaution we have always taken is to filter the fuel into the fuel tank using a proprietary filter/ water trap funnel (anti static too).

Another thing which may have lessened the dirt problem is that we pre filled the tank prior to installation in the aircraft because the early tanks swelled and caused problems. If there was any debry due to manufacture this would have been removed when the tank was drained.

Carl Pattinson
G-LABS
[quote] ---


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PostPosted: Sun Jul 01, 2007 9:39 am    Post subject: Fuel filters Reply with quote

On Sunday, July 1, 2007, at 09:17 AM, Carl Pattinson wrote:

Quote:
Our gascolator is a cheap aviation kit type filter with a metal bowl
and drain valve at the bottom. The fine gauze filter is a flat mesh
circle in the top of the unit. The fuel enters through the bottom of
the chamber and leaves through the top.

Carl,

I note in Acft. Spruce Cat. that the only "aviation kit type filter" is
not recommended for auto fuel; do you recall the name brand and model #
of what you're using?

Fred


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PostPosted: Sun Jul 01, 2007 10:09 am    Post subject: Fuel filters Reply with quote

Sorry, but I dont think it was branded - I bought it from a company called Skycraft here in the UK. I just looked in the 2003-2004 Spruce catalog and there is an ACS Gascolator (Homebuilders Special). Ours looks identical including the mounting bracket. And YES its the one that says not for use with auto fuel !!!!

All I can say is that we use exclusively automotive unleaded fuel in ours and have done so for 5 years with no problems. We cant/ dont use leaded or 100LL because the oil we use in our Rotax 912UL is fully synthetic.

One thing we would suggest is the fitment of a fuel pressure guage, preferably with an electronic warning if the pressure falls below 2psi. That will give you an early warning if your filters are clogging up. Ours is wired into the auxilliary input of the EIS.

Its a tricky one - dont know why they say dont use with auto fuel - dosent make sense. I guess you will have to ask them.
[quote] ---


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PostPosted: Sun Jul 01, 2007 10:18 am    Post subject: Fuel filters Reply with quote

OK - it would seem that Auto Fuel attacks the rubber seal in that particular unit.

Now that you come to mention it there is a degree of swelling in the gasket each time we dismantle it (about once a year) but we have never had any problem reassembling the unit and there is no evidence of deterioration - nor does it leak.

I can only assume that some brands of auto fuel contain additives which attack the rubber.

I would have thought the simple answer would be to replace the gasket with cork or auto gasket material - which one would assume is resistant.

Anyway, why dont they make gaskets that are fuel resistant - its not rocket science.
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PostPosted: Sun Jul 01, 2007 10:28 am    Post subject: Fuel filters Reply with quote

And here would seem is the evidence "28 gallons of fuel on the hangar floor"

http://forums.matronics.com/viewtopic.php?p=115677&sid=e58bbc9d41573515c9bc20686e9000ff

But as I said before "why dont they make the gaskets from fuel resistant material".
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PostPosted: Sun Jul 01, 2007 10:33 am    Post subject: Fuel filters Reply with quote

Possibly more of a worry is the gasket leaking and allowing air to be sucked into the fuel system and cause fuel starvation.

Still I guess that if the aircraft isnt leaking fuel all over the hangar floor it is reasonable to assume the fuel system is airtight.

Perhaps they use different fuel additives here in the UK.
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PostPosted: Sun Jul 01, 2007 11:13 am    Post subject: Fuel filters Reply with quote

on 07/7/1 10:37 AM, Fred Klein at fklein(at)orcasonline.com wrote:

Quote:

On Sunday, July 1, 2007, at 09:17 AM, Carl Pattinson wrote:

> Our gascolator is a cheap aviation kit type filter with a metal bowl
> and drain valve at the bottom. The fine gauze filter is a flat mesh
> circle in the top of the unit. The fuel enters through the bottom of
> the chamber and leaves through the top.

Carl,

I note in Acft. Spruce Cat. that the only "aviation kit type filter" is
not recommended for auto fuel; do you recall the name brand and model #
of what you're using?

Fred

Fred,

I have used that same Aircraft Spruce filter for 340 hours. Just made my own
top gasket, to replace the original one.

Peter Timm


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PostPosted: Sun Jul 01, 2007 11:31 am    Post subject: Fuel filters Reply with quote

Hi Peter,

What is your gasket made from?

In ignorance we have been flying around with a "suspect" gasket and no ill
effects so far (5 years and 150hrs). Can any one with an understanding of
fuel composition/ additives cast any light on the matter. I always thought
that Petrol was - well petrol (or gasoline if you prefer). Diesel on the
other hand attacks all sorts of synthetic meterials and rubbers - including
the paintwork on some cars.

I really cant understand why a gacolator supplied for kit use is so labelled
"not for use with auto fuel".

Why cant they supply a suitable gasket in the first place - its totally
crazy!

Carl Pattinson

Quote:

Fred,

I have used that same Aircraft Spruce filter for 340 hours. Just made my
own
top gasket, to replace the original one.

Peter Timm




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