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auxillary fuel tank
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kevann(at)gotsky.com
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PostPosted: Tue Jan 01, 2008 8:09 pm    Post subject: auxillary fuel tank Reply with quote

Hi All,

Has anyone out there put together their own axillary fuel tank design? I
am looking for ideas, probably a commercially available plastic tank
that could be strapped into the baggage area of an XS mono. I have the
Singleton fuel tank outlets with vacant taps because I elected to not
install a sight gage, so I am considering plumbing in there, to the Main
side, and not siphoning as the Europa design does.Any one doing
something like that?

I would buy a Europa aux tank but the cost is just a bit crazy, with
the dollar so low.
Anybody got one they want to let go?

I am not yet flying, but with the 914 cruising at 16 to 18 grand it
would seem that 18.5 gallons is a bit limiting? It'd be nice to keep
going on long XC flights once you are way up there cruising along at 200
mph TAS.

Kevin


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davidjoyce(at)doctors.org
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PostPosted: Wed Jan 02, 2008 2:39 am    Post subject: auxillary fuel tank Reply with quote

Kevin, I have designed a composite 110 litre tank to sit in the passenger
seat and to use the existing straps as constraint. It probably doesn't
answer your needs but if so I would be happy to give you more detail. In
this country there are problems with the Europa Long Ranger tank, which I
understand has never got PFA approval. To count as an auxiliary tank (as
opposed to a ferry tank - which introduces its own restrictions) it needs to
pass CSA-VLA regs, which state among other things:
1) the tank must cope with 24kPa (3.481psi) overpressure, that is to say a
tad over 500lbs per sq ft!
2) The restraints must withstand a 9g forward and 3g upward acceleration
loads.
3) The tank filler must be located outside the personnel compartment (on my
design achieved by having a plug in filler funnel with a dog leg so that the
actual filler orifice is outside)
4) Connections must be such that no fuel pump can draw fuel from more than
one tank at a time.
My tank has not yet passed PFA/LAA approval although Andy Draper has
made encouraging noises.
Of course on your side of the pond you can probably ignore such
restrictions, but a loose fuel tank must be one of the least desirable
extras with a nasty landing!
Happy New Year, David Joyce, G-XSDJ
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garrys(at)tampabay.rr.com
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PostPosted: Wed Jan 02, 2008 5:12 am    Post subject: auxillary fuel tank Reply with quote

Good luck on that "200 mph cruise speed" Kevin. I've heard the odd story of
that kind of speed from time to time, and even willing to put down a bet
against it. So far, no takers.

Garry Stout
914 Tri, Tampa Florida
---


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kheindl(at)msn.com
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PostPosted: Wed Jan 02, 2008 6:41 am    Post subject: auxillary fuel tank Reply with quote

Kevin,

I have been using a portable 25 liter heavy duty marine tank, firmly strapped into the passenger seat (I added an eyebolt at the bottom front wall of the seat for an extra strap), with quickfit connectors, and easily plumbed in to the main tank inlet (aluminum elbow). An automotive fuel pump is also plumbed into the fuel line. Of course, one or more tanks could also go into the baggage area, so long as they are secure. If of real interest, I can look up the details. Thomas Scherer probably used something similar on his flight across the Pacific, also Eric Trombley has a marine tank
I think David Joyce is preparing for his flight to Australia.

Karl


<html><div></div></html>

Quote:
Date: Tue, 1 Jan 2008 20:07:55 -0800
From: kevann(at)gotsky.com
To: europa-list(at)matronics.com
Subject: auxillary fuel tank

--> Europa-List message posted by: Kevin Klinefelter <kevann(at)gotsky.com>

Hi All,

Has anyone out there put together their own axillary fuel tank design? I
am looking for ideas, probably a commercially available plastic tank
that could be strapped into the baggage area of an XS mono. I have the
Singleton fuel tank outlets with vacant taps because I elected to not
install a sight gage, so I am considering plumbing in there, to the Main
side, and not siphoning as the Europa design does.Any one doing
something like that?

I would buy a Europa aux tank but the cost is just a bit crazy, with
the dollar so low.
Anybody got one they want to let go?

I am not yet flying, but with the 914 cruising at 16 to 18 grand it
would seem that 18.5 gallons is a bit limiting? It'd be nice to keep
going on long XC flights once you are way up there cruising along at 200
==================




[quote][b]


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mau11(at)free.fr
Guest





PostPosted: Wed Jan 02, 2008 7:03 am    Post subject: auxillary fuel tank Reply with quote

Hi Karl,
What exact heavy duty marine tank model do you speak, plastic or metallic? How many liters? Do you have web site adress for this tank?

Thanks
Michel
[quote] -----Message d'origine-----
De : owner-europa-list-server(at)matronics.com [mailto:owner-europa-list-server(at)matronics.com]De la part de Karl Heindl
Envoyé : mercredi 2 janvier 2008 15:40
À : europa-list(at)matronics.com
Objet : RE: auxillary fuel tank

Kevin,

I have been using a portable 25 liter heavy duty marine tank, firmly strapped into the passenger seat (I added an eyebolt at the bottom front wall of the seat for an extra strap), with quickfit connectors, and easily plumbed in to the main tank inlet (aluminum elbow). An automotive fuel pump is also plumbed into the fuel line. Of course, one or more tanks could also go into the baggage area, so long as they are secure. If of real interest, I can look up the details. Thomas Scherer probably used something similar on his flight across the Pacific, also Eric Trombley has a marine tank
I think David Joyce is preparing for his flight to Australia.

Karl
<html><div></div></html>

Quote:
Date: Tue, 1 Jan 2008 20:07:55 -0800
From: kevann(at)gotsky.com
To: europa-list(at)matronics.com
Subject: auxillary fuel tank

--> Europa-List message posted by: Kevin Klinefelter <kevann(at)gotsky.com>

Hi All,

Has anyone out there put together their own axillary fuel tank design? I
am looking for ideas, probably a commercially available plastic tank
that could be strapped into the baggage area of an XS mono. I have the
Singleton fuel tank outlets with vacant taps because I elected to not
install a sight gage, so I am considering plumbing in there, to the Main
side, and not siphoning as the Europa design does.Any one doing
something like that?

I would buy a Europa aux tank but the cost is just a bit crazy, with
the dollar so low.
Anybody got one they want to let go?

I am not yet flying, but with the 914 cruising at 16 to 18 grand it
would seem that 18.5 gallons is a bit limiting? It'd be nice to keep
going on long XC flights once you are way up there cruising along at 200
==================




Quote:


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kheindl(at)msn.com
Guest





PostPosted: Wed Jan 02, 2008 10:38 am    Post subject: auxillary fuel tank Reply with quote

Michel,

The tanks are high strength blow molded construction using molecular weight (whatever that means) polyethylene, colour is
red.
Size is 25 liter, measuring 48 x 32 x 28 cm.
According to my notes it is on website www.mercurypartsexpress.com . It is made in Canada, but I bought my first one in
the UK, where it is half the price of the Canadian price. They (Mercury Marine) have a dealer locator link. I think I paid
30 pounds including tax, in Canada it is 100 dollars. The fuel connector is part number 22-816856T3. You also need their
fuel hose with the quickfit connections.

Karl


<html><div></div></html>
[quote] From: mau11(at)free.fr
To: europa-list(at)matronics.com
Subject: RE: Europa-List: auxillary fuel tank
Date: Wed, 2 Jan 2008 16:00:25 +0100

.ExternalClass .EC_hmmessage P {padding-right:0px;padding-left:0px;padding-bottom:0px;padding-top:0px;} .ExternalClass EC_BODY.hmmessage {font-size:10pt;font-family:Tahoma;} Hi Karl,
What exact heavy duty marine tank model do you speak, plastic or metallic? How many liters? Do you have web site adress for this tank?

Thanks
Michel
Quote:
-----Message d'origine-----
De : owner-europa-list-server(at)matronics.com [mailto:owner-europa-list-server(at)matronics.com]De la part de Karl Heindl
Envoyé : mercredi 2 janvier 2008 15:40
À : europa-list(at)matronics.com
Objet : RE: auxillary fuel tank

Kevin,

I have been using a portable 25 liter heavy duty marine tank, firmly strapped into the passenger seat (I added an eyebolt at the bottom front wall of the seat for an extra strap), with quickfit connectors, and easily plumbed in to the main tank inlet (aluminum elbow). An automotive fuel pump is also plumbed into the fuel line. Of course, one or more tanks could also go into the baggage area, so long as they are secure. If of real interest, I can look up the details. Thomas Scherer probably used something similar on his flight across the Pacific, also Eric Trombley has a marine tank
I think David Joyce is preparing for his flight to Australia.

Karl
<html><div></div></html>

Quote:
Date: Tue, 1 Jan 2008 20:07:55 -0800
From: kevann(at)gotsky.com
To: europa-list(at)matronics.com
Subject: auxillary fuel tank

--> Europa-List message posted by: Kevin Klinefelter <kevann(at)gotsky.com>

Hi All,

Has anyone out there put together their own axillary fuel tank design? I
am looking for ideas, probably a commercially available plastic tank
that could be strapped into the baggage area of an XS mono. I have the
Singleton fuel tank outlets with vacant taps because I elected to not
install a sight gage, so I am considering plumbing in there, to the Main
side, and not siphoning as the Europa design does.Any one doing
something like that?

I would buy a Europa aux tank but the cost is just a bit crazy, with
the dollar so low.
Anybody got one they want to let go?

I am not yet flying, but with the 914 cruising at 16 to 18 grand it
would seem that 18.5 gallons is a bit limiting? It'd be nice to keep
going on long XC flights once you are way up there cruising along at 200
==================




Quote:


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blank>http://www.matronics.com/contribution
arget=_blank>http://www.matronics.com/Navigator?Europa-List
p://forums.matronics.com

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ptag.dev(at)tiscali.co.uk
Guest





PostPosted: Wed Jan 02, 2008 12:26 pm    Post subject: auxillary fuel tank Reply with quote

Hi! Michel/Karl/ Dr David Joyce and all,

At the expense of being a “kill joy” with regards to “Red Marine auxiliary tanks” ……. I believe the guys who were killed doing a 180deg from 300ft take off near San Francisco in a Europa were using just that kind of tank. Don’t know if there was any conclusions made as to the accident cause or if there was any likely connection but the aircraft pranged into rough grass on the airfield perimeter, the pictures I saw were two body bags and nothing above about 9” high was left of the whole plane.

I have a 9 imp gallon aluminium tank strapped behind the main tank bulkhead which siphons using the Europa style squeeze ball into the main tank. It fills simultaneously with the main tank filler but can be switched off if not required to be filled. It can also be siphoned empty when on the ground.
“Of course there are some who would say I only needed it due to the Jabiru 3300 gas guzzler!”
I did satisfy the PFA loading requirements although the actual testing took lots of multiple rope pulleys and a spring balance with mechanical advantage calculations to verify the loads.
Ivor Phillips can bear witness to a pitfall where the siphon discontinued and about 2 hours later about 30 minutes out of Vitoria (Spain), due to a double wingover maneuver on a photo shoot whilst leaving Majorca, we had a few moments of glorious silence!  He had to do an about turn in his seat and do some rapid hand ball squeezing to ensure enough fuel to make destination.
The moral to the story is when flying solo with such arrangements ensure the squeeze ball is within reach of the P1 !
Regards
Bob Harrison G-PTAG

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ami(at)mcfadyean.freeserv
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PostPosted: Wed Jan 02, 2008 2:06 pm    Post subject: auxillary fuel tank Reply with quote

David,
As I understand it, it was point 3 that prevented PFA approval of the Europa
Long Ranger tank in the UK; strange as many other a/c in the PFA fleet have
similar arrangements. Hope you can convince the PFA that the plug-in filler
funnel will not be ditched at the first opportunity!

Rgds.,
Duncan McF
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budyerly(at)msn.com
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PostPosted: Wed Jan 02, 2008 7:37 pm    Post subject: auxillary fuel tank Reply with quote

<?xml:namespace prefix="v" /><?xml:namespace prefix="o" /><![endif]--> Bob, great "there I was" story.

I too am very concerned about blow molded plastic tanks for use in an aircraft. I can't jump overboard and get in the water fast as I can in a boat. I would prefer a properly secured, 9 G, spun molded tank used for racing (similar to the Europa tank construction), a coated fiberglass tank or a proper aluminum tank if were my plane. Yes it's expensive, and as Bob states, time consuming to build and mount, but worth it.

Bud Yerly
Custom Flight Creations.
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fklein(at)orcasonline.com
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PostPosted: Wed Jan 02, 2008 10:25 pm    Post subject: auxillary fuel tank Reply with quote

On Wednesday, Jan 2, 2008, at 06:40 US/Pacific, Karl Heindl wrote:

Quote:
Thomas Scherer probably used something similar on his flight across
the Pacific, also Eric Trombley has a marine tank. I think David Joyce
is preparing for his flight to Australia.

I recall seeing what appeared to be several standard Europa long ranger
tanks in a photo on Thomas's website, though it might have been his
setup for crossing the Atlantic rather than the Pacific (where he may
have done something differently).

In any event, for myself, I am very leery of jerry-rigging marine tanks
for our sweet little bird due to questionable crashworthiness,
particularly in the aftermath of the crash at Livermore,
notwithstanding my propensity to propose and execute various mods which
suit my fancy but allow me to remain in my personal comfort zone.

Fred (still in the armchair, i.e., not flying)
A194
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davidjoyce(at)doctors.org
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PostPosted: Thu Jan 03, 2008 2:04 am    Post subject: auxillary fuel tank Reply with quote

Fred & Kevin, I did ask Thomas what he did for extra fuel tanks and he told
me he had no less than 4 Europa tanks packed in various spots including I
believe 2 in the passenger seat. I did have the impression it would not be
worth asking the PFA /now LAA to approve this particular solution! Regards,
David Joyce, G-XSDJ
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PostPosted: Thu Jan 03, 2008 8:05 am    Post subject: auxillary fuel tank Reply with quote

Fred,

I agree, and the installation of almost any auxiliary tank is a dodgy accessory. Also the main tank is not exactly great, is it ? Some of them have developed cracks for no apparent reason, and if I recall, it is made of two sections which are welded together. They also tend to change shape. When I inspected mine a couple of years ago, I noticed that the back wall had buckled inwards, in spite of the enforcement ridges. Andy told me not to worry about it.
To use the Livermore crash as an example of failing marine tanks is really pure speculation. In such a high impact crash I imagine that any FULL tank would fail, and that the resulting fire was merely incidental in the two fatalities.
I considered the Europa longrange tank, but it has such an awkward shape for a trigear, making it difficult to secure, and it doesn't look any stronger than what I am using. Again, guesswork, only a real test with tanks full of water and dropped from a certain height would constitute a valid comparison.
Some builders tell us about their solutions with aluminum tanks, but they don't tell us how the rest of us might acquire one and with the connection accessories.
Maybe someone in the business, like Bud Yerly, can manufacture a carbon fibre solution, that is portable, and fits on the seat and the baggage compartment of any Europa. If it also fits other homebuilts, he could generate a nice extra income. It should not hold more than 30 liters, otherwise it is just too heavy to carry.
The way tanks are secured is just as important as the tank itself. Also, when I use mine, I empty it as soon as there is enough room in the main tank, reducing the fire risk considerably on a (crash)landing.
Trans-ocean pilots are in a totally different environment, and have to take a calculated risk. Remember Lindbergh ? He practically sat in the middle of a giant fuel tank, with zero forward visibility.

Karl





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davidjoyce(at)doctors.org
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PostPosted: Thu Jan 03, 2008 10:46 am    Post subject: auxillary fuel tank Reply with quote

Duncan, Amen to that, although they approved Manuel Querioz's plane with a
fuel tank filler sitting in the middle of the plane! On the other hand I
think that an outside filler position may have something to recommend it if
the natives of Bongoland are going to insist that only they can fill fuel
tanks!
I didn't mention it but there is also a stipulation that the fuel
pump must not draw fuel from more than one tank at a time, which the
standard Europa tank plumbing doesn't meet. It may be that the LAA have been
taking things a bit more seriously recently as they felt CAA and EASA
breathing more noticeably down their necks!
Regards, David
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fklein(at)orcasonline.com
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PostPosted: Thu Jan 03, 2008 11:04 am    Post subject: auxillary fuel tank Reply with quote

Karl,

Thank you for your thoughtful post and the several suggestions included
therein...I couldn't agree with you more. Yes, my mention of Livermore
is speculation, with "the resulting fire (being) merely incidental in
the two fatalities", witness Cliff and Mary Shaw's accident (low speed
stall/spin) but no fire.

As I have a mono, I intend to fit the standard aux. tank.

Your comments re: the main tank are spot on, and as time goes by,
hopefully we'll all learn more about how to minimize the
stress-cracking tendencies. I regret not looking closely at the issue
when I was installing my tank when those little bells were ringing in
my mind vis a vis the rigid bonding in of a flexible, expandable
component.

I'm curious as to whether those who have had to replace their main
tanks have replicated the original directions for tank installation or
have made adjustments which both provide a robust fit between the CM
and the tank but nonetheless allow for some tank expansion.

Fred
A194

On Thursday, Jan 3, 2008, at 08:03 US/Pacific, Karl Heindl wrote:

Quote:
 
Fred,
 
I agree, and the installation of almost any auxiliary tank is a dodgy
accessory. Also the main tank is not exactly great, is it ? Some of
them have developed cracks for no apparent reason, and if I recall, it
is made of two sections which are welded together. They also tend to
change shape. When I inspected mine a couple of years ago, I noticed
that the back wall had buckled inwards, in spite of the enforcement
ridges. Andy told me not to worry about it.
To use the Livermore crash as an example of failing marine tanks is
really pure speculation. In such a high impact crash I imagine that
any FULL tank would fail, and that the resulting fire was merely
incidental in the two fatalities.
I considered the Europa longrange tank, but it has such an awkward
shape for a trigear, making it difficult to secure, and it doesn't
look any stronger than what I am using. Again, guesswork, only a real
test with tanks full of water and dropped from a certain height would
constitute a valid comparison.
Some builders tell us about their solutions with aluminum tanks, but
they don't tell us  how the rest of us might acquire one and with the
connection accessories.
Maybe someone in the business, like Bud Yerly, can manufacture a
carbon fibre solution, that is portable, and fits on the seat and the
baggage compartment of any Europa. If it also fits other homebuilts,
he could generate a nice extra income. It should not hold more than 30
liters, otherwise it is just too heavy to carry.
The way tanks are secured is just as important as the tank itself.
Also, when I use mine, I empty it as soon as there is enough room in
the main tank, reducing the fire risk considerably on a > (crash)landing.
Trans-ocean pilots are in a totally different environment, and have to
take a calculated risk. Remember Lindbergh ? He practically sat in the
middle of a giant fuel tank, with zero forward visibility.
 
Karl
 
 
 
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wdaniell(at)etb.net.co
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PostPosted: Thu Jan 03, 2008 12:51 pm    Post subject: auxillary fuel tank Reply with quote

Has anyone considered the Australian Turtlepac option?
Will



From: owner-europa-list-server(at)matronics.com [mailto:owner-europa-list-server(at)matronics.com] On Behalf Of Fred Klein
Sent: Thursday, January 03, 2008 14:03
To: europa-list(at)matronics.com
Subject: Re: auxillary fuel tank


Karl,

Thank you for your thoughtful post and the several suggestions included therein...I couldn't agree with you more. Yes, my mention of Livermore is speculation, with "the resulting fire (being) merely incidental in the two fatalities", witness Cliff and Mary Shaw's accident (low speed stall/spin) but no fire.

As I have a mono, I intend to fit the standard aux. tank.

Your comments re: the main tank are spot on, and as time goes by, hopefully we'll all learn more about how to minimize the stress-cracking tendencies. I regret not looking closely at the issue when I was installing my tank when those little bells were ringing in my mind vis a vis the rigid bonding in of a flexible, expandable component.

I'm curious as to whether those who have had to replace their main tanks have replicated the original directions for tank installation or have made adjustments which both provide a robust fit between the CM and the tank but nonetheless allow for some tank expansion.

Fred
A194

On Thursday, Jan 3, 2008, at 08:03 US/Pacific, Karl Heindl wrote:

Fred,

I agree, and the installation of almost any auxiliary tank is a dodgy accessory. Also the main tank is not exactly great, is it ? Some of them have developed cracks for no apparent reason, and if I recall, it is made of two sections which are welded together. They also tend to change shape. When I inspected mine a couple of years ago, I noticed that the back wall had buckled inwards, in spite of the enforcement ridges. Andy told me not to worry about it.
To use the Livermore crash as an example of failing marine tanks is really pure speculation. In such a high impact crash I imagine that any FULL tank would fail, and that the resulting fire was merely incidental in the two fatalities.
I considered the Europa longrange tank, but it has such an awkward shape for a trigear, making it difficult to secure, and it doesn't look any stronger than what I am using. Again, guesswork, only a real test with tanks full of water and dropped from a certain height would constitute a valid comparison.
Some builders tell us about their solutions with aluminum tanks, but they don't tell us how the rest of us might acquire one and with the connection accessories.
Maybe someone in the business, like Bud Yerly, can manufacture a carbon fibre solution, that is portable, and fits on the seat and the baggage compartment of any Europa. If it also fits other homebuilts, he could generate a nice extra income. It should not hold more than 30 liters, otherwise it is just too heavy to carry.
The way tanks are secured is just as important as the tank itself. Also, when I use mine, I empty it as soon as there is enough room in the main tank, reducing the fire risk considerably on a (crash)landing.
Trans-ocean pilots are in a totally different environment, and have to take a calculated risk. Remember Lindbergh ? He practically sat in the middle of a giant fuel tank, with zero forward visibility.

Karl





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PostPosted: Thu Jan 03, 2008 1:32 pm    Post subject: auxillary fuel tank Reply with quote

Fred,
I would not expect the standard tank to be bonded in rigidly.
It sits on a "shelf" on the forward side, is laterally restrained by a saddle and contained by the 'box' around it. It is not likely that the apparent bond between the glassed-in supports and tank would last very long as fuel loads cause the tank to cyclically change shape.
It would be a fairly simple matter to debond any residual adhesion of the tank to the supports, if you are worried about this.

Duncan McF.
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PostPosted: Fri Jan 04, 2008 1:40 am    Post subject: auxillary fuel tank Reply with quote

Not sure if this has been brought up before, but has anyone done wing tank/tanks. Seems to me a tank of about 15 litres a side would fit ok, and could be
plumbed in with the same bulb primer arrangement as the strap in tank and use the dry break coupling found on most boats to plug the line in as you put the wings
on. Also (correct me if i am wrong) would the tank and fuel not become part of the wing dead weight and so not add to G loading weight for those who like to fly at "Unusual Attitudes"
from time to time.

craig
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PostPosted: Fri Jan 04, 2008 2:16 am    Post subject: auxillary fuel tank Reply with quote

Yes I believe one of the European builders did wink tanks. Can anyone give more details


Ian Rickard #505 G-IANI XS Trigear
Europa Club Mods Rep (Trigear)
e-mail mods(at)europaclub.org.uk
or direct g-iani(at)ntlworld.com
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PostPosted: Fri Jan 04, 2008 2:25 am    Post subject: auxillary fuel tank Reply with quote

David

I am a bit confused by your comment "the fuel pump must not draw fuel
from more than one tank at a time, which the standard Europa tank
plumbing doesn't meet".

The Europa 912XS 912S Engine Manual, Issue 6 page 6-3 and 914 Engine
Manual issue 4 Page 5-3 both give layouts with the fuel fed from the
selector valve. This only allows feed from one tank at a time.

Ian Rickard #505 G-IANI XS Trigear
Europa Club Mods Rep (Trigear)
e-mail mods(at)europaclub.org.uk
or direct g-iani(at)ntlworld.com


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PostPosted: Fri Jan 04, 2008 2:52 am    Post subject: auxillary fuel tank Reply with quote

Ian

maybe he is thinking that as one tank siphons into the next, then you are in
fact drawing from two tanks at the same time
which i guess if you are being pedantic is correct. Other than that i dont
see either how it is possible to draw from more than one tank
at a time with the standard fuel selector. Does the andair selector have a
"BOTH" position?? (I think it does) i which case then it would be
possible

craig

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