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IO360

 
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n7hqk



Joined: 02 Mar 2006
Posts: 14
Location: Cedar City, Utah

PostPosted: Fri Sep 22, 2006 5:30 am    Post subject: IO360 Reply with quote

I'm getting to the point on my RV-9A that I need to start seriously considering an engine... My A&P with Lots of experiance (50 yrs+!) tells me that if at all possible, I should consider a 6 banger and he recomends the IO360 Continental. Anybody out there done this? Thought about it? Pros, Cons, etc. will be welcome.




ISA-USA Inc.
Industrial Strength Answers For Telecommunications Infrastructure
Ray D. Congdon
5515 N 4400 W
Cedar City, UT 84720 USA
www.isa-usa-inc.com [quote][b]


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Rhonda(at)bpaengines.com
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PostPosted: Fri Sep 22, 2006 6:00 am    Post subject: IO360 Reply with quote

Ray:

Here’s some feedback we gave a -10 builder about the possible use of the Conti IO-360 in that airframe. Hope you find it helpful. Not saying don’t do it, but just give you some things to consider in making your engine selection.

The TCM IO-360 was originally developed for use in the Cessna Skymaster. TCM later modified the engine for use in several models of the Seneca. The engine runs smooth, but it tends to be a high maintenance engine. Cores are not readily available for o'h due to its limited use in the certified market, and it has lots and lots of parts so it's expensive to o'h (much less buy one new.) It is a bed mount (which most TCM engines are except for the 520/550 C models.) The engine also has a tendency to run hot, but that can be dealt with on an experimental.

[i]Rhonda Barrett-Bewley[/i]
[i]Barrett Precision Engines, Inc.[/i]
[i]2870-B N. Sheridan Rd.[/i]
[i]Tulsa[/i][i], OK 74115[/i][i][/i]
[i](918) 835-1089 phone[/i]
[i](918) 835-1754 fax[/i]
[i]www.barrettprecisionengines.com [/i]


From: owner-rv9-list-server(at)matronics.com [mailto:owner-rv9-list-server(at)matronics.com] On Behalf Of Ray D. Congdon
Sent: Friday, September 22, 2006 8:29 AM
To: rv9-list(at)matronics.com
Subject: IO360


I'm getting to the point on my RV-9A that I need to start seriously considering an engine... My A&P with Lots of experiance (50 yrs+!) tells me that if at all possible, I should consider a 6 banger and he recomends the IO360 Continental. Anybody out there done this? Thought about it? Pros, Cons, etc. will be welcome.




ISA-USA Inc.
Industrial Strength Answers For Telecommunications Infrastructure
Ray D. Congdon
5515 N 4400 W
Cedar City, UT 84720 USA
www.isa-usa-inc.com
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mike(at)learningplanet.co
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PostPosted: Fri Sep 22, 2006 6:15 am    Post subject: IO360 Reply with quote

Don't listen. Go with what Van's recommends. 
* The -9A doesn't need that much power
* You are going to add a lot of build time trying to fit the bigger engine
* You lose a lot of usable load
* W&B will move forward, which will affect the flight characteristics, especially when flying alone with full fuel
* The -9A doesn't need that much power

Get a good 160hp Lycoming and if you need to get out of short fields or operate at altitude, put a C/S prop on it.

Regards,
Mike Schipper
RV-9A - N63MS - 90+ hours
www.my9a.com 
On Sep 22, 2006, at 8:29 AM, Ray D. Congdon wrote:
[quote]I'm getting to the point on my RV-9A that I need to start seriously considering an engine...  My A&P with Lots of experiance (50 yrs+!) tells me that if at all possible, I should consider a 6 banger and he recomends the IO360 Continental.  Anybody out there done this?  Thought about it?  Pros, Cons, etc. will be welcome.




ISA-USA Inc.
Industrial Strength Answers For Telecommunications Infrastructure
Ray D. Congdon
5515 N 4400 W
Cedar City, UT 84720 USA
www.isa-usa-inc.com
Quote:

com/Navigator?RV9-List
ntribution

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trigo(at)mail.telepac.pt
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PostPosted: Fri Sep 22, 2006 6:26 am    Post subject: IO360 Reply with quote

Do you consider an auto conversion? Do you know the Eggenfellner Subaru H-6 ?

Carlos Trigo
RV-9A
EGG Subaru H-6 engine (just a customer, no commercial link)
Still not flying
[quote] ---


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sa300(at)uniserve.com
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PostPosted: Fri Sep 22, 2006 6:33 am    Post subject: IO360 Reply with quote

If you go to the io360 engine your CG will be to far forward. The engine is too heavy.

Norman

Ray D. Congdon wrote: [quote]I'm getting to the point on my RV-9A that I need to start seriously considering an engine... My A&P with Lots of experiance (50 yrs+!) tells me that if at all possible, I should consider a 6 banger and he recomends the IO360 Continental. Anybody out there done this? Thought about it? Pros, Cons, etc. will be welcome.




ISA-USA Inc.
Industrial Strength Answers For Telecommunications Infrastructure
Ray D. Congdon
5515 N 4400 W
Cedar City, UT 84720 USA
www.isa-usa-inc.com
Quote:



[b]


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LessDragProd(at)aol.com
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PostPosted: Fri Sep 22, 2006 6:59 am    Post subject: IO360 Reply with quote

Hi Ray,

Stick with what Van's recommends for the engine. Lyc. 320.

To smooth it out and optimize performance, use the constant speed 3 blade MT propeller.

MT Propeller has a new blade design available for the Lyc. 320 engine. One of my customers was the first to try them out.

We flew our planes to Oshkosh this year. I could just barely stay with him in a climb. His 150 hp RV-9A vs. my 180 hp RV-6A. There wasn't much difference in cruise speed, either.

Regards,
Jim Ayers

In a message dated 09/22/2006 6:31:30 AM Pacific Daylight Time, n7hqk(at)yahoo.com writes:
Quote:
I'm getting to the point on my RV-9A that I need to start seriously considering an engine... My A&P with Lots of experiance (50 yrs+!) tells me that if at all possible, I should consider a 6 banger and he recomends the IO360 Continental. Anybody out there done this? Thought about it?  Pros, Cons, etc. will be welcome.


ISA-USA Inc.
Industrial Strength Answers For Telecommunications Infrastructure
Ray D. Congdon
5515 N 4400 W
Cedar City, UT 84720 USA
www.isa-usa-inc.com



[quote][b]


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ddcuster(at)wmv-co.us
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PostPosted: Fri Sep 22, 2006 6:59 am    Post subject: IO360 Reply with quote

You appear to be about where I am.

I looked at all the options. I am going to go with a Mazda 13B rotary engine.

Pros:
1. It has a history of robustness and resistance to catastrophic failure. NASA estimated that TBO would be 3000 hrs. Some vendors say 1500 hrs. No one really knows. One fellow flew his at reduced power (30 miles if memory serves) to a safe landing after loosing all the coolant (forgot to tighten a hose clamp - overhaul was ~$500). For me, this is the primary reason.
2. It's firewall forward weight is about the same as the Lycoming O320 that Van recommends. See attached chart (the chart includes the PSRU but I am not sure what else).
3. The p-port version has been dyno tested at 240 hp!
4. It is smoother than any 4 or 6 cylinder piston engine. No reciprocating parts. Much less vibration and shake.
5. It runs happily on 100LL, 87 octane mogas, and, with the proper fuel system gas with alcohol in it (Brazil requires 20% alcohol). Some builders, including Tracy Crook, use mogas almost exclusively.
6. Low cost. Initial cost will depend a lot on how much you use custom accessory parts. Bare reman engine is $2,000 to $3,000 depending on how many new parts are used. My local Mazda dealer quotes $2,000 plus $1,000 core charge (all parts are new or meet Mazda new specs). Overhaul is typically $500 for parts. If you can find a used engine you can overhaul it yourself.

Cons:
1. It uses about 10% more fuel for a given power. But if you are willing to use mogas, currently more than $1 less expensive, the fuel cost is actually less.
2. You will have to educate yourself and make a lot of component choices. Lots of help on the net, you will not be alone.
3. The apex seals are lubed with 2 cycle oil. Either in the gas or by injection pump. I regard this as a nuisance.
4. It has a reputation for being exceptionally loud but that seems to be for the unmuffled version. I have heard audio clips that allow you to hear the wind noise through the canopy using a proper muffler. One builder says his is the quietest airplane at his airport. Not sure what that means exactly.

Conclusion: the robustness is worth the extra effort and fuel. The power to weight is a bonus, particularly if you do mountain flying at altitudes over 14,000 feet as I do (my home airport is at 8,000 feet). Just don't exceed Vne.

For more information start at: http://www.rotaryeng.net

Doc Custer
Retired software engineer and sometime Audiologist
Building RV9-A. Fuselage
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PostPosted: Fri Sep 22, 2006 9:17 am    Post subject: IO360 Reply with quote

If you do go the O-320 route (or Lycoming 360), give some
serious thought to going injected ... Bart at Aerosport will
put together an IO-320 for you. There's lots of advantages to
injection over a carb .... check out Dan C's project
documentation at http://www.rvproject.com - his reasoning and
general installation is very well documented.

And a "been there, done that" comment - anything you do that
diverts from the plans will cost you time - lottsa, lottsa
time. If I look at my experience I would say 5-10 times as much
time per custom item.

g

(N696WG - endless wrap up work - are we done yet ?)

Quote:
I'm getting to the point on my RV-9A that I need to start
seriously considering an engine... My A&P with Lots of
experiance (50 yrs+!) tells me that if at all possible, I
should consider a 6 banger and he recomends the IO360
Continental. Anybody out there done this? Thought about it?
Pros, Cons, etc. will be welcome.




ISA-USA Inc.
Industrial Strength Answers For Telecommunications Infrastructure
Ray D. Congdon
5515 N 4400 W
Cedar City, UT 84720 USA
www.isa-usa-inc.com

--
__g__

==========================================================
Gerry Filby gerf(at)gerf.com
----------------------------------------------------------


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gbrasch



Joined: 22 May 2006
Posts: 866
Location: Arizona

PostPosted: Fri Sep 22, 2006 9:28 am    Post subject: IO360 Reply with quote

Folks may want to consider the new ECI 340 "Stroker" engine for the -9. I am, considering the high DA enviornment I live in, in Southern Arizona. The engine seems like a lot of bang for the buck. As a side note, a Van's engineer had previously told me there would be no harm in using a Lycoming 360 in a -9, providing limits were not exceeded, as the 360 only weighs about 8 lbs more that a 320. Glenn Brasch, Tucson, -9a finish kit.

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PostPosted: Fri Sep 22, 2006 10:06 am    Post subject: IO360 Reply with quote

Surprising any Van's engineer told you that. The issue - this has come
up many times on various forums - is vibration. A 360 vibrates more and
there have been cases of -9 empennage cracks in a matter of a couple
hundred hours. It's not a good idea.

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gbrasch



Joined: 22 May 2006
Posts: 866
Location: Arizona

PostPosted: Fri Sep 22, 2006 10:18 am    Post subject: IO360 Reply with quote

You make a good point, but it's true, they did. But this is why I am now looking at the ECI 340, lighter, more power, and hopefully smoother than a 360. Glenn.

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PostPosted: Sat Sep 23, 2006 11:54 am    Post subject: IO360 Reply with quote

Then again, my own RV-9A with a 165hp Eggenfellner Subaru balanced out at
0.02ips. Try to achieve that level of smoothness with ANY lyco! The 6 cyl
212hp is even smoother and weighs no more than an IO360. Myths abound...

Gary

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PostPosted: Sat Sep 23, 2006 12:46 pm    Post subject: IO360 Reply with quote

To dispell any myths about your Subie Install...how about sharing:

The finished weight of your RV9A,
Typical Fuel Burns/RPM's/MP's
Typical Speed's (TAS's).

Not meant as a flame at all, but just for an apples to apples comparision.
I'm sure many people would like to see your real world number to assist them
in making their decision when thinking about an alternative engine.

Also, just a quick side but if you were to bolt your prop directly to the
crank of your EGG and run it a prop RPM (vs. 3,4 or 5K RPM) then you'd see
IPS number closer in line with Lyco, conversely if we put a re-drive on a
Lyco it would go way down to. Again, not meant as a point of argument, just
trying to make sure people have all the information as to quash any myths!
I for one have nothing against Sube's or other alternative engines. It just
always seems that there are only two sides to this argument....love 'em or
hate 'em, and it really shouldn't be that way. Objectivity would go a long
way - instead of subjectivity.

Cheers,
Stein.

[quote]--


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PostPosted: Sun Sep 24, 2006 5:21 am    Post subject: IO360 Reply with quote

Quote:
The finished weight of your RV9A,

1190 lbs, including full IFR stack, BMA EFIS, in-flight entertainment,
extensive upholstery, cherry wood trim, excellent cabin heat, autopilot,
dual batteries, fully redundant fuel and electrical systems, and of course
an outstanding powerplant.

Quote:
Typical Fuel Burns/RPM's/MP's

All "real world" measurments are posted on performance page of
www.eggenfellneraircraft.com (both 4 and 6 cyl).

Typical 4-cyl (non-supercharged) cruise is 165/170mph at approx 7.5gph
mogas. I've also posted miles per gallon and cost per mile and hour to
illustrate real world economy.

Fastest 4-way GPS for my own bird is 186mph at 7500'.

No it won't hit VNE, because we have yet to figure out how to defeat the
laws of physics (we're working on it). Dragging radiators through the air
will always come with a penalty, but all things considered, the tradeoff is
well worth it. Read through the web site and you'll see things in a
different, real world, light.

Quote:
Not meant as a flame at all, but just for an apples to apples comparision.

No offense taken. But the fact is, they are not the same animals, so aside
from raw numbers, the comparison is limited at best. There are far more
factors to compare than performance alone. Take a ride in one and you'll
see that very clearly. This is why our pilots love them. Total cost of
ownership cannot be beat.

Quote:
if you were to bolt your prop directly to the crank of your EGG and run
it a

Quote:
prop RPM (vs. 3,4 or 5K RPM) then you'd see IPS number closer in line
with Lyco


Not true at all. The Subaru has 7 main bearings on an 18" crankshaft and
has no significant counterweights because of its symmetrical design. It is
extraordinarily well balanced. Also fact, our redrive contributes more
vibration (not the other way around as you suggest). It has a floating
countershaft and four helical gears. These show up very clearly on a
spectrograph. But even with the engine running at twice the crankshaft RPM
as a conventional aircraft engine, we have achieved a very low level of
vibration, not to mention quiet. It's hard to hang a price tag on the
value of quiet...

Quote:
conversely if we put a re-drive on a Lyco it would go way down to.

No, the added gears, shafts, and bearings all contribute their own
vibration signature.

Quote:
Again, not meant as a point of argument, just trying to make sure people
have all

Quote:
the information as to quash any myths!

No problem. It is particularly pleasing to let people quash their own
misconceptions.

Quote:
It just always seems that there are only two sides to this
argument....love 'em or

Quote:
hate 'em, and it really shouldn't be that way.

That typically equates to "know about them" and "guess about them".
Nothing pleases me more than giving the unknowing a ride in my plane. That
always does the trick. With over 800 customers and as the second largest
supplier of engines for RV's, it's only a matter of time before more people
break away from the myths. We are lining up a Subaru fly-by for Oshkosh
2007. We've got around 40 customers so far. Should be fun.

And by the way, for the hot-rodders out there, one of our customers flew
his 4-cyl supercharged RV-7A at 215mph and 17,999' (prior to being
intercepted). Ask Dan C. about it.

Great talking to you!

Gary Newsted

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LessDragProd(at)aol.com
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PostPosted: Sun Sep 24, 2006 7:51 am    Post subject: IO360 Reply with quote

A 2 blade propeller has a second order harmonic that isn't present with a 3 blade propeller.

For smoothness, get a 3 blade propeller. There are a number of different ones available. One would be the fixed pitch 3 blade Catto prop.

It also follows that if you really want smoothness, get a 4 blade propeller. This eliminates the third order harmonics of a 3 blade propeller.

Regards,
Jim Ayers

In a message dated 09/22/2006 11:20:37 AM Pacific Daylight Time, gbrasch(at)earthlink.net writes:
Quote:
--> RV9-List message posted by: gbrasch(at)earthlink.net

You make a good point, but it's true, they did. But this is why I am now looking at the ECI 340, lighter, more power, and hopefully smoother than a 360. Glenn.



[quote][b]


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oliveira(at)frontiernet.n
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PostPosted: Sun Sep 24, 2006 11:53 am    Post subject: IO360 Reply with quote

The last RV newsletter from Vans had a comparison between IO 320 and
Eggenfeller installations.

Worth reading. I won't comment, but the number speak for themselves.

Take a look.

John Oliveira
90054 - still working on it
On Sep 23, 2006, at 4:47 PM, SteinAir, Inc. wrote:

[quote]

To dispell any myths about your Subie Install...how about sharing:

The finished weight of your RV9A,
Typical Fuel Burns/RPM's/MP's
Typical Speed's (TAS's).

Not meant as a flame at all, but just for an apples to apples
comparision.
I'm sure many people would like to see your real world number to
assist them
in making their decision when thinking about an alternative engine.

Also, just a quick side but if you were to bolt your prop directly
to the
crank of your EGG and run it a prop RPM (vs. 3,4 or 5K RPM) then
you'd see
IPS number closer in line with Lyco, conversely if we put a re-
drive on a
Lyco it would go way down to. Again, not meant as a point of
argument, just
trying to make sure people have all the information as to quash any
myths!
I for one have nothing against Sube's or other alternative
engines. It just
always seems that there are only two sides to this argument....love
'em or
hate 'em, and it really shouldn't be that way. Objectivity would
go a long
way - instead of subjectivity.

Cheers,
Stein.

> --


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kerrjohna(at)comcast.net
Guest





PostPosted: Mon Sep 25, 2006 7:21 am    Post subject: IO360 Reply with quote

1190# is about 100# heavier than my similarly equipped RV9 with 0320 without autopilot, necessary redundant battery, redundant fuel capacity. Mine weighed in at 1063#.

John Kerr

[quote]-------------- Original message --------------
From: "fcs(at)jlc.net" <fcs(at)jlc.net>

Quote:
--> RV9-List message posted by: "fcs(at)jlc.net"


> The finished weight of your RV9A,

1190 lbs, including full IFR stack, BMA EFIS, in-flight entertainment,
extensive upholstery, cherry wood trim, excellent cabin heat, autopilot,
dual batteries, fully redundant fuel and electrical systems, and of course
an outstanding powerplant.

> Typical Fuel Burns/RPM's/MP's

All "real world" measurments are posted on performance page of
www.eggenfellneraircraft.com (both 4 and 6 cyl).

Typical 4-cyl (non-supercharged) cruise is 165/170mph at approx 7.5gph
mogas. I've also posted miles per gallon and cost per mile and hour to
illustrat e real world economy.

Fastest 4-way GPS for my own bird is 186mph at 7500'.

No it won't hit VNE, because we have yet to figure out how to defeat the
laws of physics (we're working on it). Dragging radiators through the air
will always come with a penalty, but all things considered, the tradeoff is
well worth it. Read through the web site and you'll see things in a
different, real world, light.

> Not meant as a flame at all, but just for an apples to apples comparision.

No offense taken. But the fact is, they are not the same animals, so aside
from raw numbers, the comparison is limited at best. There are far more
factors to compare than performance alone. Take a ride in one and you'll
see that very clearly. This is why our pilots love them. Total cost of
ownership cannot be beat.

> if you were to bolt your prop direc tly to the crank of your EGG and run
it a
> prop RPM (vs. 3,4 or 5K RPM) then you'd see IPS number closer in line
with Lyco

Not true at all. The Subaru has 7 main bearings on an 18" crankshaft and
has no significant counterweights because of its symmetrical design. It is
extraordinarily well balanced. Also fact, our redrive contributes more
vibration (not the other way around as you suggest). It has a floating
countershaft and four helical gears. These show up very clearly on a
spectrograph. But even with the engine running at twice the crankshaft RPM
as a conventional aircraft engine, we have achieved a very low level of
vibration, not to mention quiet. It's hard to hang a price tag on the
value of quiet...

> conversely if we put a re-drive on a Lyco it would go way down to.

No, the added gears, shafts, and bearings all cont ribute their own
vibration signature.

> Again, not meant as a point of argument, just trying to make sure people
have all
> the information as to quash any myths!

No problem. It is particularly pleasing to let people quash their own
misconceptions.

> It just always seems that there are only two sides to this
argument....love 'em or
> hate 'em, and it really shouldn't be that way.

That typically equates to "know about them" and "guess about them".
Nothing pleases me more than giving the unknowing a ride in my plane. That
always does the trick. With over 800 customers and as the second largest
supplier of engines for RV's, it's only a matter of time before more people
break away from the myths. We are lining up a Subaru fly-by for Oshkosh
2007. We've got around 40 customers so far. Should be fun.
&gt ;

NEW MA [quote][b]


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jef.vervoortw(at)telenet.
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PostPosted: Mon Sep 25, 2006 12:18 pm    Post subject: IO360 Reply with quote

Last week I was offered a professionally overhauled (after 2000 hours)
Lycoming IO-360-L2A including all the accessories and exhaust.
This engine is rated at 160 hp by 2400 rpm, according the Lycoming booklet.

Any thoughts, besides the important 8 lbs more weight?

Jef Vervoort, Belgium, 9a ailerons & QB fuse waiting.

-----Oorspronkelijk bericht-----
Van: owner-rv9-list-server(at)matronics.com
[mailto:owner-rv9-list-server(at)matronics.com] Namens gbrasch(at)earthlink.net
Verzonden: vrijdag 22 september 2006 19:28
Aan: rv9-list(at)matronics.com
Onderwerp: Re: IO360



Folks may want to consider the new ECI 340 "Stroker" engine for the -9. I
am, considering the high DA enviornment I live in, in Southern Arizona. The
engine seems like a lot of bang for the buck. As a side note, a Van's
engineer had previously told me there would be no harm in using a Lycoming
360 in a -9, providing limits were not exceeded, as the 360 only weighs
about 8 lbs more that a 320. Glenn Brasch, Tucson, -9a finish kit.

--


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PostPosted: Mon Sep 25, 2006 12:25 pm    Post subject: IO360 Reply with quote

Quote:
1190# is about 100# heavier than my similarly equipped RV9 with 0320
without autopilot, > necessary redundant battery, redundant fuel capacity.

Mine weighed in at 1063#.

Yep. I'm sure I could have put her (and me ;^) on a diet if I wanted to,
but I like my creature comforts and gadgetry. Not everyone builds for the
same reason. A lot of my own extra heft is from non-essential
instrumentation (like a full primary six in addition to the EFIS plus AP
plus DVD plus CD plus...) and lots of paint, wood, and upholstery. The
amount I contribute to a liquid cooled engine is about 45lbs which seems to
coincide with what other like-minded builders report. Still, I wouldn't
change a thing (maybe less primer).


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