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Secure connection to a diode?

 
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legacy(at)speedband.com
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PostPosted: Thu Jan 11, 2007 7:47 am    Post subject: Secure connection to a diode? Reply with quote

Hi all,

I’ve got 3 individual diodes that have to be wired between micro switches and pin connectors and the gear switch and valves with fast-ons, etc. How do you connect the ends coming out of each side of the diode to 20 AWG wire? Is there a connector out there for that? Two of the diodes have multiple (2) connections on each end.

Needless to say…I’m a wiring newbie!

Thanks,
Jon Hults
Legacy N222BZ (still building)
[quote][b]


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dennis.glaeser(at)eds.com
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PostPosted: Thu Jan 11, 2007 8:52 am    Post subject: Secure connection to a diode? Reply with quote

When I have multiple wires at one Faston connection, I use the
appropriate (bigger) size and put both (or all 3) wires in the connector
and crimp them all together. B&C does that for the diodes they install
on their contactors, so I figured it must be OK. I think Bob even has a
cartoon on how to do that on his website.

If the pin connectors are big enough (i.e. Molex) you could do that as
well, but D-Sub size pins are too small - you'd have to join the wires
with a faston size splice with the multiple wires in one end and a
single wire (maybe doubled over) out to the pin.

If for some reason you want to be able to separate them, you can get
faston 'spiders' at the auto store that have 2 male tabs and one female.
That's a less-robust solution IMHO. I personally wouldn't go that route
on gear switches.

And if all else fails, there is always solder...

Dennis Glaeser
RV7A - wiring

------------------------------------------------------------------------
-----
From: jonhults(at)speedband.com
Date: Thu Jan 11 - 7:47 AM
Hi all,

I've got 3 individual diodes that have to be wired between micro
switches
and pin connectors and the gear switch and valves with fast-ons, etc.
How
do you connect the ends coming out of each side of the diode to 20 AWG
wire?
Is there a connector out there for that? Two of the diodes have
multiple
(2) connections on each end.

Needless to say.I'm a wiring newbie!

Thanks,

Jon Hults

Legacy N222BZ (still building)


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nuckollsr(at)cox.net
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PostPosted: Thu Jan 11, 2007 12:31 pm    Post subject: Secure connection to a diode? Reply with quote

At 11:50 AM 1/11/2007 -0500, you wrote:

Quote:

<dennis.glaeser(at)eds.com>

When I have multiple wires at one Faston connection, I use the
appropriate (bigger) size and put both (or all 3) wires in the connector
and crimp them all together. B&C does that for the diodes they install
on their contactors, so I figured it must be OK. I think Bob even has a
cartoon on how to do that on his website.

Yes. See . . .

http://aircraftspruce.com/

Quote:
If the pin connectors are big enough (i.e. Molex) you could do that as
well, but D-Sub size pins are too small - you'd have to join the wires
with a faston size splice with the multiple wires in one end and a
single wire (maybe doubled over) out to the pin.

I've not had very good luck with multiple wires into
anything except the old MS3100 series solder-pot connectors.
Crimping multiple wires into connector pins is problematic.

Quote:
I've got 3 individual diodes that have to be wired between micro
switches and pin connectors and the gear switch and valves with
fast-ons, etc.

Quote:
How do you connect the ends coming out of each side of the diode
to 20 AWG wire? Is there a connector out there for that? Two
of the diodes have multiple (2) connections on each end.

Needless to say.I'm a wiring newbie!

Jon it's not clear from your text as to the exact
nature of your task. Can you scan a sketch of the wiring
diagram and attach it to a reply? I 'think' I know
what you're dealing with but a schematic would help
me be more specific and useful.

Bob . . .

---------------------------------------------------------
< What is so wonderful about scientific truth...is that >
< the authority which determines whether there can be >
< debate or not does not reside in some fraternity of >
< scientists; nor is it divine. The authority rests >
< with experiment. >
< --Lawrence M. Krauss >
---------------------------------------------------------


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legacy(at)speedband.com
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PostPosted: Sat Jan 13, 2007 4:20 pm    Post subject: Secure connection to a diode? Reply with quote

Bob,

I don’t have a schematic or wiring diagram. The application is a gear door sequencing system with a control box, gear switch, 10 micro switches, 4 electrically controlled hydraulic valves and three diodes (1N5400, I think). All I got was a written description of how to wire all components. All wires are 20 AWG except power and ground.

Diode A: Gear micro switch & control box pin 12---(diode)---gear switch & hyd valve A
Diode B: Gear micro switch & control box pin 15---(diode)---gear switch & hyd valve B
Diode C: Control box pin 2---(diode)---hyd valve D

So how do I connect the diode leads in line to 20 AWG wire securely?

I was wondering if there was a connector of some sort for that kind of application or if I should, as Bill Schlatterer suggested, solder them and then cover with two layers of heat shrink. His look really nice!

Thanks Bob,
Jon Hults
[quote][b]


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nuckollsr(at)cox.net
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PostPosted: Sun Jan 14, 2007 8:35 am    Post subject: Secure connection to a diode? Reply with quote

At 04:19 PM 1/13/2007 -0800, you wrote:

Quote:
Bob,

I don t have a schematic or wiring diagram. The application is a gear
door sequencing system with a control box, gear switch, 10 micro switches,
4 electrically controlled hydraulic valves and three diodes (1N5400, I
think). All I got was a written description of how to wire all
components. All wires are 20 AWG except power and ground.

Diode A: Gear micro switch & control box pin 12---(diode)---gear switch &
hyd valve A

Diode B: Gear micro switch & control box pin 15---(diode)---gear switch &
hyd valve B

Diode C: Control box pin 2---(diode)---hyd valve D

So how do I connect the diode leads in line to 20 AWG wire securely?

I'll publish a comic book on this later
today.

Bob . . .


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nuckollsr(at)cox.net
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PostPosted: Sun Jan 14, 2007 10:23 pm    Post subject: Secure connection to a diode? Reply with quote

At 04:19 PM 1/13/2007 -0800, you wrote:

Quote:
Bob,

I don t have a schematic or wiring diagram. The application is a gear
door sequencing system with a control box, gear switch, 10 micro switches,
4 electrically controlled hydraulic valves and three diodes (1N5400, I
think). All I got was a written description of how to wire all
components. All wires are 20 AWG except power and ground.

Diode A: Gear micro switch & control box pin 12---(diode)---gear switch &
hyd valve A

Diode B: Gear micro switch & control box pin 15---(diode)---gear switch &
hyd valve B

Diode C: Control box pin 2---(diode)---hyd valve D

So how do I connect the diode leads in line to 20 AWG wire securely?

I was wondering if there was a connector of some sort for that kind of
application or if I should, as Bill Schlatterer suggested, solder them and
then cover with two layers of heat shrink. His look really nice!

See http://www.aeroelectric.com/articles/Homeless/Homeless_Components.htm

Bob . . .

---------------------------------------------------------
< What is so wonderful about scientific truth...is that >
< the authority which determines whether there can be >
< debate or not does not reside in some fraternity of >
< scientists; nor is it divine. The authority rests >
< with experiment. >
< --Lawrence M. Krauss >
---------------------------------------------------------


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