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Clocking the prop. Real world data

 
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kahuna



Joined: 02 Feb 2007
Posts: 93

PostPosted: Tue Apr 17, 2007 5:52 am    Post subject: Clocking the prop. Real world data Reply with quote

After weeks of trial and error, I have finally reached a point where I can safely say that clocking the prop doesn’t just make a difference, it makes ALL the difference.

Several weeks ago I set out on a mission to run to ground a vibration in my RV-8. An IO-540 C4B5 with a Hartzell 2 blade prop. There has been a vibration that I would characterize as objectionable. Common on big engine Rockets and RV’s. The lower the RPM, the more objectionable it was.

I was able to instrument the plane and do some real tests and get real results with real data. The net of it is that by changing the prop clocking, I was able to improve my vibration by 83%. And no Im not kidding. You can read all the details here. http://www2.mstewart.net:8080/super8/index.htm

I captured a lot of data. I sure hope others find it useful. I have a new plane as a result.

Best,
Mike

[quote][b]


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khorton01(at)rogers.com
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PostPosted: Tue Apr 17, 2007 1:15 pm    Post subject: Clocking the prop. Real world data Reply with quote

On 17 Apr 2007, at 09:51, Stewart, Michael (ISS Atlanta) wrote:

Quote:
I was able to instrument the plane and do some real tests and get
real results with real data. The net of it is that by changing the
prop clocking, I was able to improve my vibration by 83%. And no Im
not kidding. You can read all the details here. http://
www2.mstewart.net:8080/super8/index.htm
Mike,


Thanks for sharing this very interesting, and useful info. Comments/
questions:

1. Did Les make any mention of whether prop clocking could have any
effect on engine/prop harmonic vibration compatibility? I'm no
expert in this area, but it seems logical that there could be an
effect in this area.

2. Something is screwy with that web page, at least with some
browsers. The two snapshots of the both overwrite some of the text
from the following paragraphs. I see this on Safari, Camino on OS X,
and Firefox with X11.

Kevin Horton RV-8 (finishing kit)
Ottawa, Canada
http://www.kilohotel.com/rv8


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ronlee(at)pcisys.net
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PostPosted: Tue Apr 17, 2007 2:24 pm    Post subject: Clocking the prop. Real world data Reply with quote

Ok Mike or anyone else. Help educate me. I was under the impression
that the prop needed to be set in a specific orientation relative to
something. Perhaps it is almost horizontal right before the impulse mag
fires. I don't know.

Am I wrong about this or can the prop be moved anywhere it will fit and
in Mikes case, modifed to fit in any orientation.

Ron
Lee

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kahuna



Joined: 02 Feb 2007
Posts: 93

PostPosted: Tue Apr 17, 2007 2:24 pm    Post subject: Clocking the prop. Real world data Reply with quote

Yes I asked this question Kevin. Here is Les' response.
"Regarding the torsional vibration concerns, I don't think that is an
issue.
We're not concerned from a propeller standpoint. We've done testing to
confirm propeller stresses are not significantly impacted with different
clockings. We also have hubs that have different clocking positions
(HC-,PHC-, EHC-, DHC-, etc) and Lycoming doesn't care which one we use.
The
DHC-configuration is the one we are trying to duplicate."

Also I fixed the page load. You will have to refresh/reload to get the
changes.

Mike
--


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gcomfo(at)tc3net.com
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PostPosted: Tue Apr 17, 2007 4:02 pm    Post subject: Clocking the prop. Real world data Reply with quote

Subject: Re: Clocking the prop. Real world data


Ok Mike or anyone else. Help educate me. I was under the impression
that the prop needed to be set in a specific orientation relative to
something. Perhaps it is almost horizontal right before the impulse mag
fires. I don't know.

Am I wrong about this or can the prop be moved anywhere it will fit and
in Mikes case, modifed to fit in any orientation.

Ron
Lee

Ron: I believe the customary clocking arose from the desire to enable hand
propping. Mooney requested the clocking that created the A3B6 but I don't
remember why. LoPresti clocked a Lyc 200 prop to time the blade passage at
the induction air inlet to coincide with some intake valve event in an
effort to increase manifold pressure. Don't know if it worked.

Gordon Comfort
N363GC


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dasduck(at)comcast.net
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PostPosted: Sat Apr 28, 2007 8:32 am    Post subject: Clocking the prop. Real world data Reply with quote

Randy,
I have a wood prop that can clock in any position on the studs.
i also have the newer extension that Van's sells, that offsets the studs halfway between the crank bosses, and access to a std extension in-line with the crank bosses.
Since I'll need to balance my new prop/spinner anyway, and the wood prop is easy to take on/off, we could play with that.
Might even be able to borrow an aluminum Sensenich to get the feel of a heavier prop.
O-360 with FI and one Emag.
note that Mike's testing was done 'in flight', versus ours which would be 'static' on the ground.
don

From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Randy Lervold
Sent: Tuesday, April 17, 2007 8:06 AM
To: rv-list(at)matronics.com; rocket-list(at)matronics.com
Subject: Re: RV-List: Clocking the prop. Real world data

Wow Mike, great info!!! I've long been curious about prop clocking but there are some obstacles to just trying it as you ran into with the crank flange bosses. Of course you're working on a 6-cylinder where most of us are flying 4-cylinders. Anyone out there want to do some prop clocking experimentation with an O-360?

If anyone in the Northwest wants to try some clocking experimentation I can assist with the measurement. Our EAA chapter has a DSS Micro MicroVibe II balancer.... http://www.eaa105.org/Programs/programs.htm#PropBalancing

Best,
Randy Lervold

[quote] ---


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