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TxDave
Joined: 22 Jul 2006
Posts: 168
Location: Temple, TX
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 Posted: Tue Jun 17, 2008 9:29 am Post subject: Vacuum forming leading edge skin |
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Howdy folks,
If you're looking for an easy way to form those leading edge skins, the vacuum bag method is the way to go. It way surprisingly easy and produced a perfect bend.
E-mail me if you want details and a link to a video of the process.
Dave Clay
| | - The Matronics Zenith-List Email Forum - | | | Use the List Feature Navigator to browse the many List utilities available such as the Email Subscriptions page, Archive Search & Download, 7-Day Browse, Chat, FAQ, Photoshare, and much more:
http://www.matronics.com/Navigator?Zenith-List |
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ashontz
Joined: 27 Dec 2006
Posts: 723
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| Posted: Tue Jun 17, 2008 10:47 am Post subject: Re: Vacuum forming leading edge skin |
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Dave, please e-mail me a link to the video.
Thanks
| | - The Matronics Zenith-List Email Forum - | | | Use the List Feature Navigator to browse the many List utilities available such as the Email Subscriptions page, Archive Search & Download, 7-Day Browse, Chat, FAQ, Photoshare, and much more:
http://www.matronics.com/Navigator?Zenith-List |
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ablebob
Joined: 30 Oct 2007
Posts: 11
Location: newfoundland
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| Posted: Wed Jun 18, 2008 10:13 am Post subject: Re: Vacuum forming leading edge skin |
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That's got to be the neatest trick I've seen in years!
Thanks
| | - The Matronics Zenith-List Email Forum - | | | Use the List Feature Navigator to browse the many List utilities available such as the Email Subscriptions page, Archive Search & Download, 7-Day Browse, Chat, FAQ, Photoshare, and much more:
http://www.matronics.com/Navigator?Zenith-List |
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leinad
Joined: 19 Sep 2006
Posts: 283
Location: Central Virginia
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| Posted: Wed Jun 18, 2008 3:39 pm Post subject: Re: Vacuum forming leading edge skin |
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Dave,
I'm really glad you posted the photos. I was also hoping to use PVC pipe, but wasn't sure it would be stiff enough. I have a couple small questions though. When you bent your nose skin, did you make the nose skin wide and center the pipe and trim afterward? Or, did you use the 407mm top and 411mm bottom to locate the pipe? Also, what size pipe is that? It looks bigger than the 1-3/8 called for in the drawings.
Thanks again.
Dan Dempsey
601 XL/Corvair plans builder
| TxDave wrote: | Howdy folks,
If you're looking for an easy way to form those leading edge skins, the vacuum bag method is the way to go. It way surprisingly easy and produced a perfect bend.
E-mail me if you want details and a link to a video of the process.
Dave Clay |
| | - The Matronics Zenith-List Email Forum - | | | Use the List Feature Navigator to browse the many List utilities available such as the Email Subscriptions page, Archive Search & Download, 7-Day Browse, Chat, FAQ, Photoshare, and much more:
http://www.matronics.com/Navigator?Zenith-List |
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_________________
Scratch building XL with Corvair Engine |
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TxDave
Joined: 22 Jul 2006
Posts: 168
Location: Temple, TX
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| Posted: Wed Jun 18, 2008 9:27 pm Post subject: Re: Vacuum forming leading edge skin |
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Hi Dan,
The nose skin in the photos was for a Sonex. That's why the pipe looked larger. It was 1.5" schedule 40 PVC. I made clamps out of scrap .040 which I screwed to my table to hold the pipe down. Stiffness was not an issue. You should make the top and bottom dimensions the same so you can pull the skin edges together. Trim after bending.
This really was surprisingly easy. Check out the videos here for more details:
http://sonexproject.com/Builder%20Resources.html
Many aspects of building the Sonex and a Zenith design are the same. I've learned a lot from both camps.
Dave Clay
| | - The Matronics Zenith-List Email Forum - | | | Use the List Feature Navigator to browse the many List utilities available such as the Email Subscriptions page, Archive Search & Download, 7-Day Browse, Chat, FAQ, Photoshare, and much more:
http://www.matronics.com/Navigator?Zenith-List |
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