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Brake Line Question
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Dennis.Kirby(at)kirtland.
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PostPosted: Wed Feb 22, 2006 10:18 am    Post subject: Brake Line Question Reply with quote

Dear Kolb Friends -

Am seeking input on brake line components - need to know if I am using
decent quality parts.

While taxiing in windy conditions last weekend, I applied heavy braking
force and blew out my right brake line. "Blew out" meaning, the nylon brake
line separated from a Nylo-Seal union fitting along the brake line.

Unfortunately, my brake lines (Nylo-Seal nylon tubing, 1/4 inch) are not
continuous all the way from the master cylinder to the brake; they were too
short and I had to install a union to extend them.

Initial plans are to simply reconnect the union to the brake line. But I am
wondering if these Nylo-Seal fittings are good quality, or if there are
better fittings that other Kolb builders have used.

Any advice is helpful ... thanks!

Dennis Kirby
Mark-3, 912
Cedar Crest, NM


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slyck(at)frontiernet.net
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PostPosted: Wed Feb 22, 2006 12:14 pm    Post subject: Brake Line Question Reply with quote

Dennis, is the nylo-seal a plastic fitting? Laboratory poly-flow
fittings
are smaller and available in stainless or brass. Not sure where to buy
them anymore. Last ones I bought were at my job 10 years ago.
Most "big science" labs have them in stock.
For metal lines the ultimate fittings are "swagelok" -bulletproof.
-BB

On 22, Feb 2006, at 1:14 PM, Kirby Dennis Contr MDA/AL wrote:

Quote:

<Dennis.Kirby(at)kirtland.af.mil>

Dear Kolb Friends -

Am seeking input on brake line components - need to know if I am using
decent quality parts.

While taxiing in windy conditions last weekend, I applied heavy braking
force and blew out my right brake line. "Blew out" meaning, the nylon
brake
line separated from a Nylo-Seal union fitting along the brake line.

Unfortunately, my brake lines (Nylo-Seal nylon tubing, 1/4 inch) are
not
continuous all the way from the master cylinder to the brake; they
were too
short and I had to install a union to extend them.

Initial plans are to simply reconnect the union to the brake line.
But I am
wondering if these Nylo-Seal fittings are good quality, or if there are
better fittings that other Kolb builders have used.

Any advice is helpful ... thanks!

Dennis Kirby
Mark-3, 912
Cedar Crest, NM





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biglar



Joined: 14 Jan 2006
Posts: 457

PostPosted: Wed Feb 22, 2006 1:44 pm    Post subject: Brake Line Question Reply with quote

I'm prob'ly gonna get flamed good for this, Dennis, but when I was putting
Vamoose together I looked at those plastic brake lines and thought about
years of negative experience with similar things in the desert. Couldn't
stand the idea of 'em, so changed to all steel lines. 'Course the thing is
still ground-bound so it's all theory, but I still don't like the idea of
plastic in such an area. That said, I know many are flying with them and
will undoubtedly defend them to the max.

Lar. Do not Archive.

Larry Bourne
Palm Springs, CA
Building Kolb Mk III
N78LB Vamoose
www.gogittum.com

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Larry Bourne
Palm Springs, CA
Building Kolb Mk IIIC
"Vamoose"
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John Hauck



Joined: 09 Jan 2006
Posts: 4639
Location: Titus, Alabama (hauck's holler)

PostPosted: Wed Feb 22, 2006 3:19 pm    Post subject: Brake Line Question Reply with quote

| Initial plans are to simply reconnect the union to the brake line.
But I am
| wondering if these Nylo-Seal fittings are good quality, or if there
are
| better fittings that other Kolb builders have used.
|
| Any advice is helpful ... thanks!
|
| Dennis Kirby
| Mark-3, 912
| Cedar Crest, NM

Based on experience of plastic lines on my MKIII and FS, you have the
correct set up. If I had to guess, I would guess it was an improper
connection (mechanic error) that caused the fitting to blow the line.

My system gets worked out most every time I land with maximum braking.
Never had a problem. In fact, when I eventually lost both main wheels
at Muncho Lake, BC, 1 July 2000, one of the brake lines and fittings
on the wheel held fast, although the plastic line was misshaped a
little (permanently). I could have cut the line and reattached, but
left it like it is. Works great and is a good reminder of why it is
that way every time I look at it.

Larry B: Metal lines are not an improvement on Kolb aircraft. I
would think they are more difficult to work with, especially us
amateurs. Wink

Take care,

john h


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John Hauck
MKIII/912ULS
hauck's holler
Titus, Alabama
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biglar



Joined: 14 Jan 2006
Posts: 457

PostPosted: Wed Feb 22, 2006 4:24 pm    Post subject: Brake Line Question Reply with quote

I'm well aware that the plastic lines have done well for some, and some
plastics are amazingly strong - when new. My experience with plastics
exposed to the desert sun has been, for the most part, extremely negative.
Some, such as linear polyethylene seem to do fairly well, as do some black
lines, but telling the difference is very difficult, if not impossible. I
don't want to take the chance. Purpose made metal brake lines and fittings
from NAPA are easy to work with and very strong, as well as being reasonably
priced. I doubt if the few ounces extra weight would make much, if any,
difference. Lar.

Larry Bourne
Palm Springs, CA
Building Kolb Mk III
N78LB Vamoose
www.gogittum.com

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John Hauck



Joined: 09 Jan 2006
Posts: 4639
Location: Titus, Alabama (hauck's holler)

PostPosted: Wed Feb 22, 2006 4:39 pm    Post subject: Brake Line Question Reply with quote

| I'm well aware that the plastic lines have done well for some, and
some
| plastics are amazingly strong - when new. Lar.

Come on, Larry.

The plastic lines on Miss P'fer are very old, have spent a lot of time
in the desert, and are still serviceable, or they were last time I
flew her.

Probably burst next time we go fly. Wink

john h


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John Hauck
MKIII/912ULS
hauck's holler
Titus, Alabama
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Steve Garvelink



Joined: 13 Jan 2006
Posts: 15
Location: HIXSON, TN

PostPosted: Wed Feb 22, 2006 5:19 pm    Post subject: Brake Line Question Reply with quote

Are these lines uv protected?

Steve Garvelink

--


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John Hauck



Joined: 09 Jan 2006
Posts: 4639
Location: Titus, Alabama (hauck's holler)

PostPosted: Wed Feb 22, 2006 5:30 pm    Post subject: Brake Line Question Reply with quote

| Are these lines uv protected?
|
| Steve Garvelink

I have no idea if they are UV protected or not. I do know they work
and have a good deal of longevity on my airplane.

john h


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Titus, Alabama
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ElleryWeld(at)aol.com
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PostPosted: Wed Feb 22, 2006 5:35 pm    Post subject: Brake Line Question Reply with quote

Dennis You can have steel braided lines made up there much stronger and they
look better also

Ellery
do not archive


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John Hauck



Joined: 09 Jan 2006
Posts: 4639
Location: Titus, Alabama (hauck's holler)

PostPosted: Wed Feb 22, 2006 6:29 pm    Post subject: Re: Brake Line Question Reply with quote

Took a look at Aircraft Spruce's web site. They have Nylo-Seal tubing in natural 1500 psi and black 2500 psi.

Tried to find out some info on the black 2500 psi, but failed to come up with anything. Neither says anything about UV protection, but the black "might" be better suited for life in a high UV environment than the natural, based on color alone.

Anybody got any info on Nylo-Seal.

I have never had a problem with it, nor have I heard of anyone else having a tubing failure, not a line blown off a fitting type failure.


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neilsenrmf(at)comcast.net
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PostPosted: Wed Feb 22, 2006 8:50 pm    Post subject: Brake Line Question Reply with quote

Dennis

I have had quite a bit of trouble with the original plastic/nylon what ever
they are brake lines that came with my matco brakes. I have blown the lines
off the fittings 2 or 3 times. I'm fairly certain that my problem was I
didn't tighten them correctly. What I did find was that once they were blown
off they seem to blow off again much easer. Since I replaced the lines with
new ones and got them good and tight they haven't blown off again. I
wouldn't be too concerned with the quality of the lines or fittings. Just
get them installed correctly.

Rick Neilsen
Redrive VW powered MKIIIc

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Dennis.Kirby(at)kirtland.
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PostPosted: Thu Feb 23, 2006 8:25 am    Post subject: Brake Line Question Reply with quote

Thanks to all who responded to my brake problems!

As Rick Neilsen and John Hauck suggested, my brake line likely blew out due
to my own ineptitude in assembling the thing in the first place. Live &
learn. Sounds like these "Nylo-Flow" fittings are acceptable, if installed
correctly. Will make sure the fittings are well & tight next time.

On the question regarding protecting these nylon (not plastic) brake lines
from UV, I keep the sun off by wrapping spiral wrap (typically used on wire
bundles) on all exposed brake line. I copied this idea from someone else on
this List (but I don't remember who).

Dennis Kirby
do not archive


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Russ Kinne



Joined: 27 Jan 2006
Posts: 182

PostPosted: Thu Feb 23, 2006 8:40 am    Post subject: Brake Line Question Reply with quote

FWIW -- I used braided-stainless brake lines on my Cessna -- they
worked fine & looked great but after a few hundred hours sprang a
leak. Apparently the braid can fracture & punch pinhole leaks in the
teflon tubing -- after quite a while. The drip gives you plenty of
time to correct things before any serious leaks occur.
On Feb 23, 2006, at 10:24 AM, Kirby Dennis Contr MDA/AL wrote:

Quote:

<Dennis.Kirby(at)kirtland.af.mil>

Thanks to all who responded to my brake problems!

As Rick Neilsen and John Hauck suggested, my brake line likely blew
out due
to my own ineptitude in assembling the thing in the first place.
Live &
learn. Sounds like these "Nylo-Flow" fittings are acceptable, if
installed
correctly. Will make sure the fittings are well & tight next time.

On the question regarding protecting these nylon (not plastic)
brake lines
from UV, I keep the sun off by wrapping spiral wrap (typically used
on wire
bundles) on all exposed brake line. I copied this idea from
someone else on
this List (but I don't remember who).

Dennis Kirby
do not archive




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John Hauck



Joined: 09 Jan 2006
Posts: 4639
Location: Titus, Alabama (hauck's holler)

PostPosted: Thu Feb 23, 2006 9:00 am    Post subject: Re: Brake Line Question Reply with quote

Dennis K:

Your nylo-seal fitting problem and Rick N's is the first time I have heard of anyone having a problem. Instructions indicate not to overtighten the fitting, so it would be easy enough to not tighten it to the properly.

Like I said yesterday, the right hand main wheel broke off when I crashed at Muncho Lake. As I continued crashing, the 800X6 tire, wheel, brake, and axle were being drug along by that little plastic brake line. It did not fail, but did put some permanent kinks and bends in it. Have been flying with it that way for the past 5 years or so with no problems. The stuff is tough.


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John Hauck
MKIII/912ULS
hauck's holler
Titus, Alabama
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Dave Pelletier



Joined: 10 Jan 2006
Posts: 100
Location: Prescott, Arizona

PostPosted: Thu Feb 23, 2006 10:09 am    Post subject: Brake Line Question Reply with quote

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DAquaNut(at)aol.com
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PostPosted: Thu Feb 23, 2006 10:21 am    Post subject: Brake Line Question Reply with quote

In a message dated 2/23/2006 12:09:45 P.M. Central Standard Time,
pelletier(at)cableone.net writes:
Geez John, doesn't it make it hard to take off with all that stuff dragging
along???

(Sorry - heh, heh, couldn't resist.)

See ya at MV


I had to stop and think on that one. I sat back and had a good belly laugh
on that one. I think that is one of the best friendly jabs yet.

Ed Diebel

DO NOT ARCHIEVE


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kuffel(at)cyberport.net
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PostPosted: Thu Feb 23, 2006 11:47 am    Post subject: Brake Line Question Reply with quote

Group,

<<Your nylo-seal fitting problem and Rick N's is the first time I have
heard of anyone having a problem. Instructions indicate not to
overtighten the fitting, so it would be easy enough to not tighten it to
the properly.>>

Hesitate to jump in but there might be another cause of failure at the
fitting. Most of them work better with a special brass ferule inserted
into the end of the plastic tube. Or a short length of brass hobby shop
tubing works just as well. Just be sure to smooth the ends of the tube.

Tom Kuffel
Whitefish, MT
Building Original FireStar


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Steve Boetto



Joined: 11 Jan 2006
Posts: 364

PostPosted: Thu Feb 23, 2006 1:23 pm    Post subject: Brake Line Question Reply with quote

In a message dated 2/23/06 1:47:50 PM Central Standard Time,
kuffel(at)cyberport.net writes:

Quote:
Group,

<<Your nylo-seal fitting problem and Rick N's is the first time I have
heard of anyone having a problem. Instructions indicate not to
overtighten the fitting, so it would be easy enough to not tighten it to
the properly.>>

Hesitate to jump in but there might be another cause of failure at the
fitting. Most of them work better with a special brass ferule inserted
into the end of the plastic tube. Or a short length of brass hobby shop
tubing works just as well. Just be sure to smooth the ends of the tube.

Tom Kuffel
Whitefish, MT
Building Original FireStar



That brass ferrule is mandatory in my book. It is even available at the ACE
hardware down the street.

Steve


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John Hauck



Joined: 09 Jan 2006
Posts: 4639
Location: Titus, Alabama (hauck's holler)

PostPosted: Thu Feb 23, 2006 5:58 pm    Post subject: Re: Brake Line Question Reply with quote

Quote:
In a message dated 2/23/2006 12:09:45 P.M. Central Standard Time,
pelletier(at)cableone.net writes:
Geez John, doesn't it make it hard to take off with all that stuff dragging
along???

(Sorry - heh, heh, couldn't resist.)

See ya at MV


Brother Dave:

Not with a 912ULS and a 72" three blade Warp Drive prop!!! Wink


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John Hauck
MKIII/912ULS
hauck's holler
Titus, Alabama
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Dave Pelletier



Joined: 10 Jan 2006
Posts: 100
Location: Prescott, Arizona

PostPosted: Thu Feb 23, 2006 7:27 pm    Post subject: Brake Line Question Reply with quote

Quote:
Brother Dave:

Not with a 912ULS and a 72" three blade Warp Drive prop!!! Wink

--------
John Hauck
MKIII/912ULS
hauck's holler, alabama

Awright, awright, don't rub it in --- Y'know I'd do anything ('cept spend
money) for that combo.

AzDave
Quote:

http://forums.matronics.com/viewtopic.php?p=14515#14515



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