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Lightweight Aux Battery?

 
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mhcrowder



Joined: 10 Jan 2006
Posts: 42
Location: Cary, NC

PostPosted: Sun May 31, 2009 6:37 am    Post subject: Lightweight Aux Battery? Reply with quote

Does anyone have a good alternative lightweight Aux Battery? I'm looking for something 12V 10Ah capacity for emergency EFI powering. I've already got a "fat" airplane, so would like to keep the weight down if possible. Power requirements are calculated (at) 8 amps. NiMH and LiFePO offer significant weight reduction at an increase in cost. I haven't found a good way to keep the battery's charged or a simple fall-over incase of main power failure.

Any Ideas?

Michael


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nuckolls.bob(at)aeroelect
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PostPosted: Sun May 31, 2009 6:47 pm    Post subject: Lightweight Aux Battery? Reply with quote

At 09:37 AM 5/31/2009, you wrote:
Quote:


Does anyone have a good alternative lightweight Aux Battery? I'm
looking for something 12V 10Ah capacity for emergency EFI
powering. I've already got a "fat" airplane, so would like to keep
the weight down if possible. Power requirements are calculated (at) 8
amps. NiMH and LiFePO offer significant weight reduction at an
increase in cost. I haven't found a good way to keep the battery's
charged or a simple fall-over incase of main power failure.

What engine are you using . . . and which
(if any) Z-figure?
Bob . . .

----------------------------------------)
( . . . a long habit of not thinking )
( a thing wrong, gives it a superficial )
( appearance of being right . . . )
( )
( -Thomas Paine 1776- )
----------------------------------------


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mhcrowder



Joined: 10 Jan 2006
Posts: 42
Location: Cary, NC

PostPosted: Mon Jun 01, 2009 10:26 am    Post subject: Re: Lightweight Aux Battery? Reply with quote

Bob,

This will be on an existing Jabiru 3300 installation using the Z-20 wiring .

--
Michael Crowder


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nuckolls.bob(at)aeroelect
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PostPosted: Tue Jun 02, 2009 1:31 pm    Post subject: Lightweight Aux Battery? Reply with quote

At 01:26 PM 6/1/2009, you wrote:
Quote:


Bob,

This will be on an existing Jabiru 3300 installation using the Z-20 wiring .

Hmmm . . . what are the anticipated loads and
duration for the aux battery? In other words, how
does the aux battery fit into your recipe for plan-b
success?
Bob . . .

---------------------------------------
( . . . a long habit of not thinking )
( a thing wrong, gives it a superficial )
( appearance of being right . . . )
( )
( -Thomas Paine 1776- )
---------------------------------------


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mhcrowder



Joined: 10 Jan 2006
Posts: 42
Location: Cary, NC

PostPosted: Tue Jun 02, 2009 3:15 pm    Post subject: Re: Lightweight Aux Battery? Reply with quote

sonex293 wrote:
Power requirements are calculated (at) 8 amps.


This would include Fuel Pump, Injectors, and EFI Controller. I was looking for a one hour run time.

--
Michael


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nuckolls.bob(at)aeroelect
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PostPosted: Tue Jun 02, 2009 4:20 pm    Post subject: Lightweight Aux Battery? Reply with quote

At 06:15 PM 6/2/2009, you wrote:
Quote:

sonex293 wrote:
> Power requirements are calculated (at) 8 amps.
This would include Fuel Pump, Injectors, and EFI Controller. I was
looking for a one hour run time.

How big is your planned main battery and
what feature of its selection and installation
suggests that you can't get what you need
out of the main battery?
Bob . . .

---------------------------------------
( . . . a long habit of not thinking )
( a thing wrong, gives it a superficial )
( appearance of being right . . . )
( )
( -Thomas Paine 1776- )
---------------------------------------


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mhcrowder



Joined: 10 Jan 2006
Posts: 42
Location: Cary, NC

PostPosted: Tue Jun 02, 2009 4:57 pm    Post subject: Re: Lightweight Aux Battery? Reply with quote

I'm currently flying with a Odyssey PC625 battery, which has a 16Ah capacity.

I'm also currently flying behind an engine/carb/magneto combo that has no fuel pumps, so even in the event of full electrical/battery failure the engine will keep running.

By switching to an endurance buss my current draw with the new fuel injection system would be around 14-16 amps, I don't think the PC625 can provide 16amps for an hour in the case of charging problems.

What do you think?

--
Michael


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nuckolls.bob(at)aeroelect
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PostPosted: Tue Jun 02, 2009 5:22 pm    Post subject: Lightweight Aux Battery? Reply with quote

At 07:57 PM 6/2/2009, you wrote:
Quote:


I'm currently flying with a Odyssey PC625 battery, which has a 16Ah
capacity.

I'm also currently flying behind an engine/carb/magneto combo that
has no fuel pumps, so even in the event of full electrical/battery
failure the engine will keep running.

By switching to an endurance buss my current draw with the new fuel
injection system would be around 14-16 amps, I don't think the
PC625 can provide 16amps for an hour in the case of charging problems.

What do you think?

Hmmmm . . . how much STUFF have you shoe-horned into
this neat little airplane that needs that much snort?
Your alternator is probably a PM machine so if you've
got a robust rectifier/regulator, loss of engine
driven power is rare. But assuming you do need to
go battery only, what situation do you anticipate
that you cannot get from where you are to where you
need to be using the ultimate battery-only comm/nav/
lighting system . . .

http://aeroelectric.com/Pictures/Misc/Vacination_for_Dark_Panel_Syndrom.pdf

Also, those numbers seem high for a small engine.
Have you ever seen real energy numbers from somebody
who has one of these systems flying?

I hate to see you carry around any more weight than
is REALLY useful. I've been pondering a li-ion battery/
automatic charter pack for OBAM aircraft. It will be
the very lightest of batteries for all services other
than engine cranking . . . i.e. AUX service. But it's
weight, volume and price is not zero or even really
attractive for airplanes like yours. I'd like to explore
all the plan-A, plan-B options available to you before
you start adding the $time$, $cost$, $weight$ of an
additional or larger battery.

Oh yeah, consider making your existing battery
BIGGER before adding a second battery. But let's
talk . . .

Who sells your power plant package? Let's get some
real running numbers from them.
Bob . . .

---------------------------------------
( . . . a long habit of not thinking )
( a thing wrong, gives it a superficial )
( appearance of being right . . . )
( )
( -Thomas Paine 1776- )
---------------------------------------


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nuckolls.bob(at)aeroelect
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PostPosted: Tue Jun 02, 2009 5:24 pm    Post subject: Lightweight Aux Battery? Reply with quote

P.S. What's the driver for switching to the ECFI engine
package? Does fuel efficiency go up so much that the
additional complexity, power requirements and cost look
like an attractive alternative?
Bob . . .

---------------------------------------
( . . . a long habit of not thinking )
( a thing wrong, gives it a superficial )
( appearance of being right . . . )
( )
( -Thomas Paine 1776- )
---------------------------------------


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Peter Eedy



Joined: 30 Jul 2008
Posts: 3
Location: Newcastle, NSW. Australia.

PostPosted: Tue Jun 02, 2009 6:34 pm    Post subject: Lightweight Aux Battery? Reply with quote

Hi Michael
What sort of upgrade do you have planned for your 3300?
Enquiring minds, thinking likewise, would like to know?
All the best.

Peter Eedy
Waiex 109 - 50% there.
Newcastle. NSW. Australia.
On Tue, 2 Jun 2009 16:15:52 -0700, "sonex293" <sonex293(at)gmail.com> wrote:
Quote:



sonex293 wrote:
> Power requirements are calculated (at) 8 amps.


This would include Fuel Pump, Injectors, and EFI Controller. I was
looking

Quote:
for a one hour run time.

--
Michael


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mhcrowder



Joined: 10 Jan 2006
Posts: 42
Location: Cary, NC

PostPosted: Wed Jun 03, 2009 7:47 am    Post subject: Re: Lightweight Aux Battery? Reply with quote

Bob,

I went back and looked at my existing battery, the Odyssey PC625. From the MFG datasheets the battery can provide 13.6 Amps for one hour. After recalculating my load with non-essentials turned off, I 'm currently at 5.4 amps and with the addition of the EFI system would bring the current requirements to 13.1 Amps. So,with my current system I could run for about 1 hour, which was my datapoint.

I guess my main concern was the even of a battery failure and/or PM Alternator failure. Based on you're comments, it sounds like a vary rare occurrence.

I've been unhappy with the fuel delivery methods of the AeroCarb which I'm currently using and the Bing. Both can be setup to operate "OK", but nether can setup to operate great across the entire power spectrum. There is also the reason of just wanting to do it from a technical standpoint.

So it looks like I may not need the complexities of the AUX battery.

--
Michael


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mhcrowder



Joined: 10 Jan 2006
Posts: 42
Location: Cary, NC

PostPosted: Wed Jun 03, 2009 7:49 am    Post subject: Re: Lightweight Aux Battery? Reply with quote

From the items you quoted, I guess you've guessed I'm looking at EFI. There is already someone in your neck of the woods that has done this modification and has indicated he is very pleased with the outcome.

--
Michael
Peter Eedy wrote:
Hi Michael
What sort of upgrade do you have planned for your 3300?
Enquiring minds, thinking likewise, would like to know?
All the best.


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